2011 Kawasaki Mule 610 4x4 XC Realtree APG HD Problems and Repair Information

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Popular 2011 Kawasaki Mule 610 4x4 XC Realtree APG HD Manual Pages

Owners Manual - Page 6

...Kawasaki Service Manual. Kawasaki will continue to resolve any warranty issues. If you have provided space at the following repair recommendations specified in keeping this manual where an authorized Kawasaki dealer, or someone equally competent, can record the maintenance. NOTE żWhen properly performed, these optional parts may be emissions system "tampering" and vehicle...
Owners Manual - Page 8

... without prior notice or obligation. The Service Manual contains detailed disassembly and maintenance information. Keep this Owner's Manual aboard your Mule at the time of your vehicle's controls, its features, capabilities, and...of printing. It is the result of Kawasaki's engineering expertise and a tradition of this Owner's Manual carefully before starting your new Mule so that you can ...
Owners Manual - Page 9

TABLE OF CONTENTS BASIC SAFE DRIVING ...SPECIFICATIONS...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Brake Pedal...Cargo Bed ...Choke Knob...Engine Oil Temperature Warning Light...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Ignition Switch ...Keys ...Hour ...
Owners Manual - Page 14

12 SPECIFICATIONS Carburetor Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Grade Kawasaki Performance 4-Stroke ATV/UTV Oil* Kawasaki Performance 4-Stroke Semi-Synthetic Oil* Kawasaki Performance 4-Stroke Full Synthetic Oil* or other 4-stroke oils with API SG, SH, SJ, SL, SM and NIKKI 6C1026 Magneto and transistor 20° constant NGK ...
Owners Manual - Page 16

... extend the life of these products meets or exceeds warranty and service requirements and can help to change without notice. 14 SPECIFICATIONS Battery Headlight Tail/Brake Light 12 V 14 Ah 12 V 35 W × 2 12 V 5/21 W × 2 LOAD CAPACITY Maximum Vehicle Load (Including occupants and cargo) Maximum Cargo Bed Load 420 kg (924 lb) 181...
Owners Manual - Page 20

Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever Ignition Switch Accessory Connector Glove Compartment 40. Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32. 18 LOCATION OF PARTS 28. 29. 30. 31. Brake Fluid Level 41. Brake Light Switch 42. Parking Brake Warning Light 33. 34. 35. 36. 37. 38. 39. Light Switch
Owners Manual - Page 34

Passengers riding in the raised position and will fall down if not supported, creating the potential for engine or other maintenance below the bed. Be careful not to remain in the cargo bed can be hazardous. Cargo Bed ... kg (400 lb) j WARNING Overloading or improper use of your body, such as hands or arms, between the bed and cab frame or vehicle frame when lifting and lowering the bed.
Owners Manual - Page 37

..., and never use a different brand of gasoline of fuel oxygenates approved for use in unsatisfactory performance. j NOTICE If engine "knocking" or "pinging" occurs, use "gasohol" containing more than 5% methanol. Fuels of the U.S. Gasoline containing up to severe engine damage. Fuel system damage and performance problems may result in unleaded gasoline include TAME (up to...
Owners Manual - Page 45

... range for these conditions. A. "N" (Neutral) Position D. Stop the vehicle before moving or with a sub-transmission to the right of the steering shaft. Gear Shift Lever B. "H" ...vehicle can lead to "R" (Reverse) and vice versa when the vehicle is moving the Hi-Lo shift lever. The 2WD-4WD shift lever is equipped with the engine running above idling speed, or the transmission...
Owners Manual - Page 51

... that the throttle pedal returns normally before starting the engine. A. Throttle Pedal Spring pressure returns the pedal to increase engine speed. Refer to the "Maintenance and Adjustment" chapter...trailer could cause an accident resulting in a trailer. Trailer Hitch Bracket (Accessory) This vehicle can be adequate throttle pedal play and correct throttle stop position adjustment. ...
Owners Manual - Page 54

... the engine in a well-ventilated area. Tires ...Air pressure (when cold): Front Rear 56 kPa (0.57 kgf/cm², 8 psi) 84 kPa (0.86 kgf/cm², 12 psi) Check for the action required to return the vehicle to perform these checks will help ensure safe, reliable operation. Front Final Gear Case ...No oil leaks Transmission Case...
Owners Manual - Page 59

the parking brake. • Release Gradually engine speed by the vehicle's automatic transmission which releases the engine at very low speed to prevent it from ...gear shift lever into the "H" (High) and "L" • (Low) position. the engine speed drops near an idle, the vehicle has no engine braking. Employ the brakes to stop when carrying cargo or towing a trailer. Failure to allow...
Owners Manual - Page 62

... pedal, and stop the vehicle. • Release When you want to operate the vehicle in reverse, • stop the vehicle completely, allowing the engine to slow to idling speed, and move the lever to "R" (Reverse) and vice versa when the vehicle is moving or with the engine running above idling speed, or the transmission could be damaged.
Owners Manual - Page 67

...not drive in "4WD" on paved surfaces, because it increases tire and drive train wear and makes the steering feel tight. ...brake. Refer to change gears while driving the vehicle in the "Starting the Engine" section. j NOTE NOTICE Do not operate ...OPERATION 65 Driving in Reverse Start the engine following the procedure in reverse, or the transmission may be sure there are climbing ...
Owners Manual - Page 69

... loose, use "4WD" with slippery sides that will cause you can 't j NOTE żWhen the throttle pedal is caused by the vehicle's automatic transmission which releases the engine at the bottom of this vehicle. Avoid hills with the differential locked for greater traction, and in the "H" (High) and "L" (Low) position. żNever drive past...
Owners Manual - Page 84

..., check the oil level and change the oil in seizure. A. j WARNING Vehicle operation with consequent loss of the transmission, differential, pinion, and ring gears and may result in accordance with the hook...wheels and skid the rear tires, with insufficient, deteriorated, or contaminated oil causes accelerated wear of control. Transmission Case B. out the dipstick and check the oil level....
Owners Manual - Page 86

..., replace it with its gasket. When draining or filling the transmission case, be careful that no oil gets on the tires or rims. Clean off any oil that inadvertently gets on the dipstick with soap and water. Fill the transmission case up to the spec- • ified torque. 84 MAINTENANCE AND ADJUSTMENT WARNING The...
Owners Manual - Page 100

...intake ducts and the 6 quick rivets. Before performing any fuel off the engine before servicing. j WARNING Gasoline is used at high altitude, the thinner atmosphere makes the air/fuel mixture richer reducing performance and increasing fuel usage. 98 MAINTENANCE AND ADJUSTMENT High Altitude Use The original carburetor settings for this vehicle above 500 m (1 640 feet). Make sure the...
Owners Manual - Page 128

... in the Kawasaki Limited Warranty Certificate your Kawasaki vehicle. The warranty also does not apply to the normal wear of the warranty coverage offered by the limited warranty can find the warranty period in material or workmanship during the warranty period. Congratulations on buying your Kawasaki dealer provided to you , as tires, brake pads, transmission drive belts, chains...
Owners Manual - Page 129

...investigating the cause of services, parts, accessories, and information on your own maintenance work , and its operation, maintenance, and warranty provisions so you can document the service history. Your Kawasaki dealer offers a wide range of the problem, and getting any necessary repairs, whether they are covered by the limited warranty or not. YOUR WARRANTY/OWNER SATISFACTION 127 You...

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