2012 Kawasaki MULE 4000 Problems and Repair Information

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Owners Manual - Page 6

... provided space at your vehicle. To assist you will work orders, bills, etc., as verification of this manual where an authorized Kawasaki ...problem with the emission control system within the warranty period, you in this Owner's Manual at the end of this record, we have low emission levels. at the following address: Consumer Services Kawasaki Motors Corp., U.S.A. This Owner's Manual...
Owners Manual - Page 8

... before starting your vehicle's controls, its features, capabilities, and limitations. Keep this manual. This manual should remain with the proper operation of manufacturing high-quality consumer products. All products are subject to it is the result of Kawasaki's engineering expertise and a tradition of your new Mule so that you can refer to change without...
Owners Manual - Page 9

TABLE OF CONTENTS BASIC SAFE DRIVING ...SPECIFICATIONS ...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS ...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Light Switch ...Coolant Temperature Warning Light...Oil Pressure Warning Light...Fuel Injection Warning Light ...Parking Brake Warning Light...Power Steering Warning Light (KAF620M) ...
Owners Manual - Page 10

Transmission Case Oil ...Cooling System ...Spark Plugs ...Valve Clearance ...Engine Air Cleaner ...Evaporative Emission Control System ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Tank Vent...Belt Drive Torque Converter ...Belt Drive Torque Converter ... 119 119 120 121 122 123 124 126 YOUR WARRANTY/OWNER SATISFACTION ...127 ENVIRONMENTAL PROTECTION ...131 MAINTENANCE RECORD ...132
Owners Manual - Page 14

12 SPECIFICATIONS Starting System Cylinder Numbering Method Firing Order Carburetion System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Electric starter Front to rear, 1-2 1-2 FI (Fuel Injection) Magneto and transistor 5°/750 ∼ 22°/4 000 (BTDC °/rpm) NGK BPR2ES Forced lubrication (wet sump) Kawasaki Performance 4-Stroke ATV/UTV Oil* Kawasaki...
Owners Manual - Page 15

... Final Gear Case Oil Front Final Gear Case Oil Capacity Transmission Case Oil Transmission Case Oil Capacity FRAME Type Steering Castor Trail Tire Size: Rim Size: Fuel Tank Capacity Front & Rear Front & Rear Steel tube, ladder type Assisted with Electric Power Steering (EPS) System (P) Manual (rack and pinion) 7.5° 35 mm (1.4 in.) 23 × 11...
Owners Manual - Page 35

... than usual or you install wireless equipment on when the engine starts, there may affect the ECU. The steering wheel ...position setting of the steering will cause serious driving problems. If such components need service, see an authorized Kawasaki dealer to the "... See a dealer for inspection. Steering Wheel (KAF620M) This vehicle is running. żIf you experience other time, it ...
Owners Manual - Page 39

...) as part of a strategy to reduce exhaust emissions. Fuels of low quality or not meeting standard industry specifications may not be explosive under warranty. this condition is allowed to continue it off immediately. The Antiknock Index is certified to operate on unleaded gasoline only. Operating problems that result from any appliance with a minimum Antiknock...
Owners Manual - Page 40

... not operating your Kawasaki. Never store this manual. Before storage it is methyl tertiary butyl ether (MTBE). NOTICE Avoid using blends of unleaded gasoline and methanol (wood alcohol) whenever possible, and never use "gasohol" containing more than the minimum specified by Kawasaki. Fuel system damage and performance problems may use "gasohol" with "gasohol" in...
Owners Manual - Page 47

... (Neutral), "R" (Reverse) Make certain that the vehicle is completely stopped and the engine is equipped with the engine running above idling speed, or the transmission could be damaged. Refer to the "Reversing Gears"...), and "R" (Reverse). KAF620M only) to "R" (Reverse) and vice versa when the vehicle is located on the label next to the shift lever. KAF620M only) to "R" (Reverse...
Owners Manual - Page 56

You can see the bracket attached to re-install the bumper and bumper cover. After installing the winch, be supplied by the winch maker for installing the winch and other accessory as necessary. Bolt Holes 4. 5. Winch Bracket B. j A. 54 GENERAL INFORMATION 3. Follow a manual to be sure to a cross -member.
Owners Manual - Page 57

... refer to the Service Manual for the action required to return the vehicle to perform these checks will help ensure safe, reliable operation. Tires ...Air pressure (...gas contains carbon monoxide, a colorless, odorless poisonous gas. Fuel ...Enough fuel in enclosed areas. Engine oil ...Oil level between "F" and "L" lines on the dipstick (when engine is minimal, and habitual performance...
Owners Manual - Page 58

... between level lines, no leaks. 56 HOW TO OPERATE Front Final Gear Case ...Transmission Case Oil ...Coolant ...Throttle ...No oil leaks. Throttle pedal operates smoothly and returns... 0.8 in .). Electrical Equipment ...All lights and horn work. Oil level between level lines (when engine is cold), no leaks. Coolant level between "H" and "L" lines on or damage to rest position...
Owners Manual - Page 62

... allow for increased braking distance may result in accident and injury. Release the parking brake. • Gradually increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to control the vehicle's speed. 60 HOW TO OPERATE Moving Off the brake pedal. • Depress Put the gear shift lever into...
Owners Manual - Page 65

... make certain that the vehicle is in reverse, • stop the vehicle completely, allowing the engine to slow to idling speed, and move the gear shift lever to "R" (Reverse) and vice versa when the vehicle is moving or with the engine running above idling speed, or the transmission could be shifted when the vehicle is completely stopped...
Owners Manual - Page 69

...vehicle completely. It also helps break loose, with the differential locked if necessary. żFor maximum torque shift into reverse, stop while driving in reverse, or the transmission... in "4WD" on paved surfaces, because Remember: it increases tire and drive train wear and makes the steering feel tight. &#...the "Starting the Engine" section. Avoid sudden application of the brake. j NOTE...
Owners Manual - Page 71

Do not climb hills where you stop at very low speed to overturn, causing severe injury or death. This is caused by the vehicle's automatic transmission which releases the engine at the bottom of the hill. KAF620M) position until you cannot see far enough ahead. If you can't see what is on a hill, roll...
Owners Manual - Page 87

... rear tires, with insufficient, deteriorated, or contaminated oil causes accelerated wear of control, accident, and injury. Transmission Case B. WARNING Vehicle operation with consequent loss of the transmission, differential... or foreign materials to the owner's manual. MAINTENANCE AND ADJUSTMENT 85 Transmission Case Oil In order for the transmission, differential, pinion, and ring gears ...
Owners Manual - Page 129

... schedule shown in material or workmanship during the warranty period. Your satisfaction is a problem, and you from manufacturing defects in this owner's manual. You are responsible for maintaining your dealer immediately if there is important to your Kawasaki vehicle. Here is that it protects you , as tires, brake pads, transmission drive belts, chains, sprockets, etc. The...
Owners Manual - Page 130

... be responsible for paying for repairs needed authorization from your new Kawasaki vehicle. Whether you do your service in the event of maintenance, misuse or racing. Your Kawasaki dealer offers a wide range of services, parts, accessories, and information on your Kawasaki vehicle if there is a failure, investigating the cause of this Owner's Manual. The dealership is responsible...

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