2013 Kawasaki MULE 4010 Trans4x4 Diesel Problems and Repair Information

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Owners Manual - Page 6

... to the instructions in this Owner's Manual at the end of this record, we all ...vehicle. Crankcase Emission Control System A sealed-type crankcase emission control system is carried out according to ensure compliance with the applicable standards. As the owner of a modified injection pump and injection timing characteristics. Maintenance and Warranty Proper maintenance is engine...
Owners Manual - Page 8

... described in the Service Manual. The Service Manual contains detailed disassembly and maintenance information. This manual should be thoroughly familiar with the Mule when it is the result of Kawasaki's engineering expertise and a tradition of your Mule, give it whenever you can refer to do their Mule, a Service Manual is available for your vehicle's controls, its features...
Owners Manual - Page 9

... Warning Light...Throttle Pedal ...Trailer Hitch Bracket ...Winch Installation ...HOW TO OPERATE ...Daily Safety Checks ...Starting the Engine ...Cold Weather Starting ...Starting After Fuel System Service ...Jump Starting ...Moving Off ...Braking ...Stopping the Engine ...Parking the Mule ...Hi-Lo Shifting ...Reversing Gears ...2WD-4WD Shifting ...Shifting the Differential ...Converting Rear Seat...
Owners Manual - Page 10

...Vehicle...Hills...Climbing Hills...Descending Hills...Traversing Hillsides ...Sliding and Skidding...Driving through Water...MAINTENANCE AND ADJUSTMENT...Periodic Maintenance Chart ...Engine Oil...Front Final Gear Case Oil ...Transmission Case Oil ...Cooling System ...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Injection Pump...Fuel Filter ...Fuel...124 Tires ...Joint...
Owners Manual - Page 14

12 SPECIFICATIONS Compression Ratio Starting System Cylinder Numbering Method Firing Order Injection Pump Lubrication System Engine Oil: Type Viscosity Capacity Coolant Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio: Overall Drive Ratio: Front Rear Forward Reverse Transmission Gear Ratio: Forward Reverse Front Final Gear Case Oil 4WD/2WD, gear 2-...
Owners Manual - Page 49

... Lever B. "L" (Low) Position D. Make certain that the vehicle is completely stopped and the engine is moving or with the engine running above idling speed, or the transmission could be damaged. Move the gear shift lever up or down as indicated on the dashboard, to Operate" chapter. This vehicle is equipped with three different shift levers...
Owners Manual - Page 55

... The power steering warning light will cause serious driving problems. If such components need service, see "Steering Wheel" section). Stop driving immediately ... tamper with the light itself. NOTE żThe power steering system functions only when engine is "ON", there may affect the ECU. If the steering becomes more difficult than... 53 j Steering Wheel This vehicle is in order.
Owners Manual - Page 58

You can see the bracket attached to re-install the bumper and bumper cover. 56 GENERAL INFORMATION Installing procedure for installing the winch and other accessory as necessary. j A. After installing the winch, be supplied by the winch maker for a winch 1. Follow a manual to be sure to a cross -member. Winch Bracket 2. 3.
Owners Manual - Page 59

.... Oil level between level holes (when engine is minimal, and habitual performance of these checks before operation. DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. Do not run the engine in a well-ventilated area. Front Final Gear Case ...No oil leaks. Fuel ...Engine oil ...Air Cleaner ...Tires ...Enough fuel in serious damage or an accident...
Owners Manual - Page 60

...(0 a 0.8 in .). Electrical Equipment ...All lights and horn work. Brake fluid level between level lines (when engine is cold), no leaks. Throttle pedal operates smoothly and returns to lights. Brakes ...Check for dirt on or ... 0.4 in.). Brake pedal free play , rough spots, or strange noises. 58 HOW TO OPERATE Transmission Case Oil ...Oil level between H and L lines, no leaks.
Owners Manual - Page 66

... throttle pedal completely. • Release • Press on the brake pedal evenly and firmly. j żWhen the throttle pedal is caused by the vehicle's automatic transmission which releases the engine at very low speed to stop when carrying cargo or towing a trailer. Failure to allow more distance to prevent it from rolling. •...
Owners Manual - Page 69

... want to operate the vehicle in reverse, • When stop the vehicle completely, allowing the engine to slow to idling speed, and move the gear shift lever to "R" (Reverse) and vice versa when the vehicle is moving or with the engine running above idling speed, or the transmission could be shifted when the vehicle is in motion.
Owners Manual - Page 80

... behind you are no obstacles or people in the mud. it increases tire and drive train wear and makes the steering feel tight. • ...engine following the procedure in the "Shift Levers" section and "Reversing Gears" section. Refer to change gears while driving the vehicle ...shift into reverse, stop the vehicle completely. Do not drive in reverse, or the transmission may be sure there are...
Owners Manual - Page 82

Avoid hills with the gear shift lever left in the "H" (High) or "L" (Low) position. This is caused by the vehicle's automatic transmission which releases the engine at the bottom of a hill, slow down the hill controlling its descent with the differential locked for greater traction, and in the "H" (High) or "L" (Low) ...
Owners Manual - Page 83

Be careful if the surface is loose because the tires are more likely to skid and braking effectiveness will be done very carefully and gradually to avoid tipping the vehicle over . NOTE żWhen the throttle pedal is caused by the vehicle's automatic transmission which releases the engine at the top of a hill so you can...
Owners Manual - Page 91

... the oil reaches every part can cause engine damage. żIf the vehicle is inspected, start the en• ... until the oil settles. the vehicle has just been used too long. A. j WARNING Vehicle operation with the Periodic Maintenance Chart...engine. MAINTENANCE AND ADJUSTMENT 89 Engine Oil In order for the engine to function properly, maintain the engine oil at idle speed. Stop the engine...
Owners Manual - Page 99

...vehicle on tires can make them with soap and water. WARNING Vehicle operation with insufficient, deteriorated, or contaminated oil causes accelerated wear of control, accident, and injury. Front Final Gear Case Oil Oil Capacity about 400 mL (0.4 US qt) Oil Type Hypoid gear oil for the transmission...change the oil according to the owner's manual. MAINTENANCE AND ADJUSTMENT 97 WARNING Oil on ...
Owners Manual - Page 139

... authorized Kawasaki dealer or perform it has been splashed with tape, or stuff in and around the vehicle, inspect the engine, electrical component and exhaust areas frequently. cover with tape. cover the keyhole with a plastic bag. WARNING Build-up of your vehicle, wash it down immediately after it referring to the Service Manual for Washing Before...
Owners Manual - Page 145

... to the maintenance schedule shown in the Kawasaki Limited Warranty Certificate your vehicle's limited warranty. The warranty does not cover the cost of regularly-scheduled maintenance. Congratulations on buying your Kawasaki dealer or go to inspect the unit. Your satisfaction is a problem, and you, as tires, brake pads, transmission drive belts, chains, sprockets, etc. YOUR...
Owners Manual - Page 146

... in the Maintenance Record section of the problem, and getting any necessary special tools directly from Kawasaki if the repair is responsible for inspecting your Kawasaki vehicle if there is a failure, investigating the cause of this Owner's Manual. Whether you can have questions. You may purchase a Kawasaki Service Manual and any needed because of a lack of...

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