2014 Kawasaki MULE 610 4X4 Problems and Repair Information

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Owners Manual - Page 5

... any warranty issues. at high altitude, optional replacement of this vehicle, you intend to original settings before using at high altitude, the thinner atmosphere makes the air/fuel mixture richer reducing performance and increasing fuel usage. Box 25252 Santa Ana, CA 92799-5252 (866) 802-9381 consumer.services@kawasaki-usa.com To improve the performance of this manual...
Owners Manual - Page 7

... our prior written permission. All rights reserved. Motorcycle & Engine Company © 2012 Kawasaki Heavy Industries, Ltd. This manual should be considered a permanent part of the Mule and ...new Kawasaki Mule. For those who plan to do their Mule, a Service Manual is available for your vehicle's controls, its features, capabilities, and limitations. All products are subject to it ...
Owners Manual - Page 8

TABLE OF CONTENTS BASIC SAFE DRIVING ...SPECIFICATIONS...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Brake Pedal...Cargo Bed ...Tailgate ...Cargo Bed ...Choke Knob...Engine Oil Temperature Warning Light (KAF400A)...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...
Owners Manual - Page 9

Front Final Gear Case Oil (KAF400A)...Transmission Case Oil ...Cooling Fan ...Spark Plug ...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Choke Knob...Carburetor ...Fuel System ...Fuel Filter ...Evaporative Emission Control System ...... 126 127 TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ... 129 130 134 135
Owners Manual - Page 13

12 SPECIFICATIONS ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio: Front Rear (A) 3.852 4.000 (A) Gear (2WD/4WD) (B) Gear (2WD) (A) 2-speed & reverse, automatic (B) 1-speed...
Owners Manual - Page 19

Ignition Switch 38. Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32. Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever (KAF400A) 37. 18 LOCATION OF PARTS 28. 29. 30. 31. Accessory Connector 39. 40. 41. 42. Glove Compartment Brake Fluid Level Brake Light Switch Light Switch Parking Brake Warning Light 33. 34. 35. 36.
Owners Manual - Page 30

... than 16 km/h (10 mph) when pulling a trailer. Make sure the cargo will void the utility vehicle warranty. In selecting and using accessories, and in an unsafe operating condition. speed when carrying cargo. Do not operate this vehicle faster than 181 kg (400 lb) in weight distribution, you add to steer and may break...
Owners Manual - Page 38

..." or "pinging" occurs, use a different brand of gasoline of the U.S. and Canada which are required to severe engine damage. NOTE Fuels of low quality or not meeting standard industry specifications may result. Fuel system damage and performance problems may result in your Kawasaki. GENERAL INFORMATION 37 Octane Rating Method Antiknock Index (RON + MON) 2 Minimum Rating 87...
Owners Manual - Page 46

..., and sustained low speed riding can lead to Operate" chapter. 2WD-4WD Shift Lever (KAF400A) This vehicle can be damaged. Refer to the "Hi-Lo Shifting" section in the "How to premature wear of...for these conditions. Use low range for KAF400B when the vehicle is equipped with the engine running above idling speed, or the transmission could be operated either in the "How to allow maximum...
Owners Manual - Page 52

...could cause an accident resulting in a trailer. Trailer Hitch Bracket (Accessory) This vehicle can be adequate throttle pedal play and correct throttle stop position adjustment. Remember ...that the throttle pedal returns normally before starting the engine. In addition, there must be equipped with this vehicle. Refer to the trailer hitch bracket only. Attach a trailer...
Owners Manual - Page 55

..., see your dealer, or refer to the Service Manual for the action required to return the vehicle to a safe operating condition. DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. Engine oil ...Oil level between "H" and "L" lines (when engine is minimal, and habitual performance of these checks will help ensure safe, reliable operation. Front Final Gear Case ...No...
Owners Manual - Page 56

... to rest position when released. j Steering ...Steering wheel free play 2 ∼ 5 mm (0.1 ∼ 0.2 in .). Engine Cooling Fan Screen ...Check for braking effectiveness (while test running). Electrical Equipment ...All lights and horn work. HOW TO OPERATE 55 Transmission Case Oil ...Oil level between H and L lines, no leaks. Throttle ...Throttle pedal free play 0 ∼...
Owners Manual - Page 60

... pedal. ○Practice starting and stopping (using the brakes) until you are familiar with the controls. Gradually increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to control the vehicle's speed. Always allow for increased braking distance may result in accident and injury. This is released completely and...
Owners Manual - Page 64

... the all the way up "2WD". ○When the shift lever is moved from "2WD" to "4WD", the transmission shifts immediately. When the shift lever is moving or with the engine running above idling speed, or the transmission could be damaged. NOTE To shift back into "2WD" until the vehicle has rolled a short distance.
Owners Manual - Page 69

...situations, shift into low range. Refer to change gears while driving the vehicle in reverse, or the transmission may be sure there are climbing steep inclines, or driving on steep ... on paved surfaces, because it increases tire and drive train wear and makes the steering feel tight. 68 SAFE OPERATION Driving in Reverse Start the engine following the procedure in reverse, close...
Owners Manual - Page 86

... check the oil level. the vehicle on the dipstick. Transmission Case B. The • Pull...Vehicle operation with the Periodic Maintenance Chart. Oil Filler Plug Oil Level Inspection NOTICE Be careful not to allow any dirt or foreign materials to enter the transmission case. Seizure can lock the rear wheels and skid the rear tires, with consequent loss of the transmission...
Owners Manual - Page 102

... of flame or sparks, including any service, turn the ignition switch "OFF". Before performing any appliance with the hook. • Lift Raise the seat. • Remove the guard plate by releasing the two air • intake ducts and the 6 quick rivets. Wipe any fuel off the engine before servicing. Air Intake Ducts (2 p.c.s.) C. a suitable container under...
Owners Manual - Page 125

... engine, electrical component and exhaust areas frequently. Do not park or store the vehicle in conditions that allow debris or flammable material to cool, then remove any collected debris. When operating the vehicle in an enclosed space prior to inspecting for Washing • • • Before washing, precautions must be taken to the Service Manual...
Owners Manual - Page 131

..., transmission drive belts, chains, sprockets, etc. The warranty also does not apply to the normal wear of -the -art features and built to the maintenance schedule shown in material or workmanship during the warranty period. See your vehicle according to Kawasaki's high standards. Your satisfaction is a Limited Warranty? Congratulations on buying your warranty is a problem, and...
Owners Manual - Page 132

... tires, chains, brakes, and for correctly completing any needed because of a lack of services, parts, accessories, and information on Kawasaki. Whether you have questions. Each dealer is independently owned and operated and is one that in the Maintenance Record section of the problem, and getting any necessary repairs, whether they are covered by the limited warranty...

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