2014 Kawasaki Mule 610 4x4 XC Problems and Repair Information

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Owners Manual - Page 5

... maintenance. Those items identified by your vehicle. High Altitude Performance Adjustment Information The original carburetor settings for this vehicle are available. When the vehicle is a problem with the dealership management and need to take it and any problem after consulting with the emission control system within the warranty period, you intend to an authorized Kawasaki...
Owners Manual - Page 7

...the special tools described in the Service Manual. The Service Manual contains detailed disassembly and maintenance information. This manual should be considered a permanent part ...manual. It is the result of Kawasaki's engineering expertise and a tradition of your Mule, give it is available for your vehicle's controls, its features, capabilities, and limitations. Motorcycle & Engine...
Owners Manual - Page 8

TABLE OF CONTENTS BASIC SAFE DRIVING ...SPECIFICATIONS...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Brake Pedal...Cargo Bed ...Tailgate ...Cargo Bed ...Choke Knob...Engine Oil Temperature Warning Light...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...Ignition...
Owners Manual - Page 9

Transmission Case Oil ...Cooling Fan ...Spark Plug ...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Choke Knob...Carburetor ...Fuel System ...Fuel Filter ...Evaporative Emission Control System ...Belt Drive Torque Converter ...Belt Drive ...115 116 116 122 123 123 125 126 128 YOUR WARRANTY/OWNER SATISFACTION 129 ENVIRONMENTAL PROTECTION ...133 MAINTENANCE RECORD ...134
Owners Manual - Page 13

12 SPECIFICATIONS Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio: Front Rear Overall Drive Ratio: Forward Reverse Transmission Gear Ratio: Forward Reverse 3.464 (High) 5.125 (Low) 4.453 11.000 (High) 16.277 (Low) 14.143 3.852 4.000 Gear...
Owners Manual - Page 19

Brake Fluid Level 41. Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32. Brake Light Switch 42. Parking Brake Warning Light 33. 34. 35. 36. 37. 38. 39. Light Switch 18 LOCATION OF PARTS 28. 29. 30. 31. Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever Ignition Switch Accessory Connector Glove Compartment 40.
Owners Manual - Page 30

... gravity. In some cases, improper installation or use of accessories, or vehicle modifications, will not move around while the vehicle is sensitive to reduce the effect on the vehicle's center of the vehicle. Because any vehicle is moving. Make sure the cargo will void the utility vehicle warranty. NOTICE The front body work and fenders are personally responsible...
Owners Manual - Page 38

... also be covered under warranty. Environmental Protection Agency include a broad range of alcohols and ethers, but only two components have seen any significant level of unleaded gasoline and methanol (wood alcohol) whenever possible, and never use of a higher octane rating. Fuel system damage and performance problems may result in unsatisfactory performance. You may not be...
Owners Manual - Page 46

... "Hi-Lo Shifting" section in the "How to Operate" chapter. 2WD-4WD Shift Lever This vehicle can lead to Operate" chapter. The 2WD-4WD shift lever is equipped with the engine running above idling speed, or the transmission could be operated either in the "How to premature wear of the torque converter belt...
Owners Manual - Page 52

.... A. Never load more than 16 km/h (10 mph) when towing. In addition, there must be equipped with this vehicle. Remember that the throttle pedal returns normally before starting the engine. Trailer Hitch Bracket (Accessory) This vehicle can be adequate throttle pedal play and correct throttle stop position adjustment. Do not tow more than 40...
Owners Manual - Page 55

.... Fuel ...Enough fuel in tread. Tires ...Air pressure (when cold): Front Rear 56 kPa (0.56 kgf/cm², 8 psi) 84 kPa (0.84 kgf/cm², 12 psi) Check for the action required to return the vehicle to perform these checks, refer to the MAINTENANCE AND ADJUSTMENT chapter, see your dealer, or refer to the Service Manual for...
Owners Manual - Page 60

... with the controls. Always allow for increased braking distance may result in accident and injury. the parking brake. • Release Gradually engine speed by the vehicle's automatic transmission which releases the engine at very low speed to stop when carrying cargo or towing a trailer. Employ the brakes to allow more distance to prevent it...
Owners Manual - Page 64

..." position, pull and hold the stopper, then move j • NOTICE Do not shift from "H" (High) or "L" (Low) to "R" (Reverse) and vice versa when the vehicle is moving or with the engine running above idling speed, or the transmission could be damaged. HOW TO OPERATE 63 Reversing Gears the throttle pedal, and stop the...
Owners Manual - Page 69

... behind you before backing up to change gears while driving the vehicle in reverse, or the transmission may be sure there are climbing steep inclines, or driving on...Do not drive in the "Starting the Engine" section. 68 SAFE OPERATION Driving in Reverse Start the engine following the procedure in "4WD" on paved surfaces, because it increases tire and drive train wear and makes the steering...
Owners Manual - Page 86

... the rear wheels and skid the rear tires, with the Periodic Maintenance Chart. Check the differential oil according to enter the transmission case. out the dipstick and check the...change the oil in accordance with consequent loss of the transmission, differential, pinion, and ring gears and may result in seizure. WARNING Vehicle operation with the hook. • Unscrew the oil filler...
Owners Manual - Page 88

...lb) Tighten it with a new one. When draining or filling the transmission case, be careful that no oil gets on the tires or rims. Clean off any oil that inadvertently gets on them slippery... damaged, replace it to the "H" (High) line on tires can make them with its gasket. Fill the transmission case up to the spec- • ified torque. MAINTENANCE AND ADJUSTMENT 87 WARNING The...
Owners Manual - Page 101

... area is extremely flammable and can restrict the flow of flame or sparks, including any appliance with a pilot light. Readjust if necessary. A. B. Make sure the engine is turned excessively. Before performing any source of fuel and cause carburetor malfunction. j WARNING Gasoline is well-ventilated and free from any service, turn the ignition switch "OFF".
Owners Manual - Page 124

...vehicle, wash it down immediately after it referring to the Service Manual for this vehicle. WARNING Build-up of fire. If debris or flammable materials have the general lubrication performed by an authorized Kawasaki dealer or perform..., rough terrain, or in and around the vehicle chassis, engine, and exhaust can cause mechanical problems and increase the risk of debris or flammable materials...
Owners Manual - Page 130

...warranty period. Frequently Asked Questions What is some important information regarding your vehicle's limited warranty. What is a problem, and you, as tires, brake pads, transmission drive belts, chains, sprockets, etc. The warranty... time of the warranty coverage offered by the limited warranty can find the warranty period in this owner's manual. The warranty also does not apply...
Owners Manual - Page 131

...this Owner's Manual. You may purchase a Kawasaki Service Manual and any needed because of an accident, to replace worn parts such as tires, chains, brakes, and for the service and/or ...necessary repairs, whether they are covered by improper servicing, it yourself or take your vehicle to a Kawasaki dealer, be sure to perform the maintenance so that will be covered by the limited warranty. Your...

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