2015 Kawasaki KLX110 Problems and Repair Information
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Popular 2015 Kawasaki KLX110 Manual Pages
Owners Manual - Page 7
...riding instructor/mechanic" as motocross. Read and understand the owner's manual provided with motorcycle controls (location and function) and basic riding techniques... provide a safe riding environment and a properly maintained vehicle. Be sure he or she should already be operated... not designed for off-road riding and should a problem occur far from help. Review all items thoroughly before...
Owners Manual - Page 10
..., in some cases there may be helping to ensure it safety. Motorcycle & Engine Company
© 2014 Kawasaki Heavy Industries, Ltd. KAWASAKI HEAVY INDUSTRIES, LTD. By giving your motorcycle the proper care and maintenance outlined in this manual, you for superior reliability, and performance.
Mar. 15, 2014. (1) Before starting to ride your motorcycle's capabilities, its...
Owners Manual - Page 11
...SPECIFICATIONS...GENERAL INFORMATION ...LOCATION OF LABELS...Location of Parts ...Side Stand ...Fuel Tap...Fuel ...Throttle Limiting Screw ...Engine Stop Switch ...Starter Button ...Kick Pedal ...Starting the Engine...Moving Off ...Shifting Gears...Stopping the Motorcycle ...Stopping the Engine...ENVIRONMENTAL PROTECTION ...WIRING DIAGRAM ...YOUR WARRANTY/OWNER SATISFACTION MAINTENANCE RECORD ...59 ...
Owners Manual - Page 13
12 SPECIFICATIONS
Lubrication System Spark Plug TRANSMISSION Transmission Type Clutch Type: KLX110C KLX110D Driving System Gear Ratio: 1st 2nd 3rd 4th Primary Reduction Ratio Final Reduction Ratio Overall Drive Ratio Engine Oil: Type Viscosity Capacity FRAME Type Steering Angle Backbone 45° to either side API SG, SH, SJ, SL, SM with JASO MA, MA1...
Owners Manual - Page 24
... be explosive under your warranty.
GENERAL INFORMATION 23
WARNING
Gasoline is extremely flammable and can lead to severe engine damage. Do not gine stop switch to the top. this condition is spilled on service station pumps in the table below. Fuel Type
Gasoline frequently contains oxygenates (alcohols and ethers) especially in unsatisfactory performance. and Canada which...
Owners Manual - Page 25
... careful not to 17.2%). Never store this manual.
Never use . Certain ingredients of commercial use "gasohol" with "gasohol" in the fuel system. Gasoline/Ether Blends - You may ...more than the minimum specified by Kawasaki. When not operating your Kawasaki. Fuel system damage and performance problems may use gasoline containing up to 15% MTBE.
○Other oxygenates approved ...
Owners Manual - Page 29
When using the kick pedal, make sure that prevents the engine from starting system.
Starting the Engine
• Turn the fuel tap lever to the ON position. Fuel Tap B. NOTE A. Kick Pedal
• Shift the transmission into neutral.
○This motorcycle is equipped with a kick starting when the transmission is in neutral.
ON Position A. 28 GENERAL INFORMATION...
Owners Manual - Page 30
... throttle completely closed, push the • Leaving starter button until the engine starts. j
A. NOTE Engine Stop Switch Position B.
• If the engine is cold, pull out the choke knob.
○When the engine is pulled, the motorcycle can be started with the transmission in the position. Choke Knob A. GENERAL INFORMATION 29
• Check
that the...
Owners Manual - Page 31
... INFORMATION
j
○For KLX110D model; when using the kick pedal,
make sure that the transmission is equipped with a starter lockout switch. NOTE
○If the engine is flooded, crank the engine over with the throttle fully open until the engine starts. ○The KLX110D model is in neutral. A.
Kick Pedal
○For KLX110C model...
Owners Manual - Page 33
...the clutch starts to engage, open the throttle • As a little more, giving the engine just enough fuel to let out the • clutch the lever very slowly. Shift Pedal
KLX110D Model The KLX110D...next higher or lower gear may be selected. The neutral is equipped with a 4-speed "return shift" transmission. Shift into 1st gear. • Shift Open throttle a little, and start to
keep it from ...
Owners Manual - Page 34
... lever, and then release the shift pedal.
j
• •
NOTICE
When changing gears, press firmly on the shift pedal to engine damage. Shift Pedal
Careless, incomplete shifting can cause the transmission to jump out of gear and lead to ensure proper shifting. To shift up to the next gear, pull in the...
Owners Manual - Page 35
Stopping the Engine
the transmission into the neutral position. • Shift Close the throttle completely. • position. Pull in...INFORMATION
j Stopping the Motorcycle
For maximum deceleration, close the throttle and apply both front and rear brakes. Push the engine stop switch to a stop switch is in certain circumstances. Shift down progressively to the OFF position.
○To ...
Owners Manual - Page 45
replace K Fuel hose - change Oil filter - K: Should be serviced by referring to the Service Manual or an authorized Kawasaki dealer. ○: Emission-related Item replace K Front fork oil - 44 ...5 years
• • •
•
†: Replace, add, adjust, clean or torque if necessary. Periodic Replacement (Engine and Chassis Related Item) FREQUENCY Initial OPERATION...
Owners Manual - Page 46
... run it for several minutes at high enthe engine and wait several minutes for the engine, transmission and clutch to function properly, maintain the engine oil at the proper level, and change the oil according to the periodic maintenance chart in engine or transmission seizure, accident, and injury. the engine oil level with the Periodic Maintenance Chart...
Owners Manual - Page 47
... no oil appears in the transmission and crankcase, reinstall the drain bolt and refill with the specified amount of oil. Oil and/or Oil Filter Change
A.
The engine oil and/or oil filter ...its side stand. Remove the oil drain bolt and position the vehicle perpendicular to the ground to allow all the oil to ensure long engine life. Oil Level Inspection Window High Level Line Low Level ...
Owners Manual - Page 94
... plastic surfaces: wash them nia-based window cleaners. water can cause mechanical problems and increase the risk of fire. Washing Your Motorcycle
your bike with clean...overall performance, and extend its surfaces.
General Precautions
use a mild degreaser to collect in and around the vehicle, inspect the engine, electrical component and exhaust areas frequently. Allow the engine to ...
Owners Manual - Page 100
... big end seized Camshaft seized Transmission gear or bearing seized Kick shaft return spring broken Kick ratchet gear not engaging
j
Fuel does not flow: No fuel in troubleshooting for each problem listed.
It is flooded, kick with the throttle fully open to assist you in tank Fuel tap turned off • Engine Spark plug • justed...
Owners Manual - Page 104
... weak Shift return spring pin loose Shift pawl broken Shift drum broken Transmission jumps out of gear:
j
Transmission skips gears: Gear positioning lever spring broken or weak Shift mechanism arm spring broken or weak
Engine noise abnormal Knocking: Carbon built up in combustion chamber Fuel quality poor or type incorrect Spark plug type incorrect...
Owners Manual - Page 113
...tires, brake pads, transmission drive belts, chains, sprockets, etc. Much of items such as the owner, will need to authorize the dealer to know about your vehicle's limited warranty. 112 YOUR WARRANTY/OWNER SATISFACTION
YOUR WARRANTY... Plan? You can be extended by the limited warranty can find the warranty period in this owner's manual. See your Kawasaki dealer or go to Kawasaki....
Owners Manual - Page 114
... such as tires, chains, brakes, and for the dealership's operations, its repair, warranty, and service work if you have questions. However, if a failure is responsible for routine maintenance, including the first scheduled service. Your dealer is found to be caused by improper servicing, it yourself or take your vehicle to a Kawasaki dealer, be sure to perform the maintenance...
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