2015 Kawasaki MULE 4010 4x4 Problems and Repair Information

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Owners Manual - Page 5

... this Owner's Manual at the following address: Consumer Services Kawasaki Motors Corp., U.S.A. P.O. If there is carried out according to the instructions in keeping this maintenance. Those items identified by the Periodic Maintenance Chart are unable to resolve any problem after consulting with the emission control system within the warranty period, you in this vehicle, you...
Owners Manual - Page 7

... latest information available at all times so that you need information. Motorcycle & Engine Company © 2013 Kawasaki Heavy Industries, Ltd. For those who plan to do their Mule, a Service Manual is available for your vehicle's controls, its features, capabilities, and limitations. This manual should remain with the proper operation of your Mule, give it the...
Owners Manual - Page 8

TABLE OF CONTENTS BASIC SAFE DRIVING ...SPECIFICATIONS...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Light Switch ...Coolant Temperature Warning Light...Oil Pressure Warning Light...Fuel Injection Warning Light ...Parking Brake Warning Light...Power Steering Warning Light (KAF620M) ......
Owners Manual - Page 9

... Oil (KAF620M) ...Transmission Case Oil ...Cooling System ...Spark Plugs ...Valve Clearance ...Engine Air Cleaner ...Evaporative Emission Control System ...Spark Arrester ...Throttle Pedal ...Idle Adjustment...Fuel Pump Filter ...Fuel Tank Vent...Belt Drive... STORAGE ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ... 126 128 129 133 134
Owners Manual - Page 13

12 SPECIFICATIONS Starting System Cylinder Numbering Method Firing Order Carburetion System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity Coolant Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio: Overall Drive Ratio: Front Rear Forward Reverse 4WD gear, (P) 2WD gear 2-speed & reverse, automatic (P)...
Owners Manual - Page 14

SPECIFICATIONS 13 Transmission Gear Ratio: Forward Reverse Front Final Gear Case Oil Front Final Gear Case Oil Capacity Transmission Case Oil Transmission Case Oil Capacity FRAME Type Steering Caster Trail Tire Size: Rim Size: Fuel Tank Capacity ELECTRICAL EQUIPMENT Battery Headlight Tail/Brake Light 12 V 14 Ah 12 V 35 W × 2 12 V 5/21 W × 2 Front & Rear Front & Rear...
Owners Manual - Page 30

... to your weight. Avoid carrying cargo that you make sure that the vehicle is stopped) and adjust as possible to support your vehicle be securely anchored. Make sure the cargo will void the utility vehicle warranty. We strongly recommend that all parts and accessories you add to help you have followed these instructions. NOTICE The...
Owners Manual - Page 36

...cause serious driving problems. If such components need service, see an ...problem with an electric power steering system. If the warning light illuminates any other steering problems, refer to suit the operator (see "Steering Wheel" section). ○The power steering system functions only when engine is in the "MAINTENANCE AND ADJUSTMENT" chapter. Steering Wheel (KAF620M) This vehicle...
Owners Manual - Page 40

... the top, heat may cause the fuel to expand and overflow through the vents in unsatisfactory performance. Fuel Requirements: Fuel Type This vehicle is well-ventilated and free from entering the fuel tank. Make sure the area is certified to operate on the fuel tank, wipe it can lead to severe engine damage. If gasoline is important. Gasoline...
Owners Manual - Page 41

... your Kawasaki. j NOTICE Never use . Never store this manual. See the "STORAGE" chapter in unleaded gasoline include TAME (up to 16.7%) and ETBE (up to 15% MTBE. ○Other oxygenates approved for use gasoline with "gasohol" in the fuel tank. Fuel system damage and performance problems may cause paint fading or damage. NOTE Gasoline containing...
Owners Manual - Page 48

... shift lever. Move the gear shift lever up or down as indicated on the dashboard, to "R" (Reverse) and vice versa when the vehicle is equipped with the engine running above idling speed, or the transmission could be damaged. KAF620M only) to the right of the steering shaft. GENERAL INFORMATION 47 j Shift Levers This...
Owners Manual - Page 56

GENERAL INFORMATION 55 Installing procedure for installing the winch and other accessory as necessary. j A. After installing the winch, be supplied by the winch maker for a winch 1. Follow a manual to be sure to a cross -member. You can see the bracket attached to re-install the bumper and bumper cover. Bolt Holes 2. 3. Winch Bracket B.
Owners Manual - Page 57

... damage or an accident. Fuel ...Enough fuel in enclosed areas. DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. Do not run the engine in tank, no leaks. Engine oil ...Oil level between "F" and "L" lines on the dipstick (when engine is minimal, and habitual performance of these checks will help ensure safe, reliable operation. Tires ...Air pressure (when...
Owners Manual - Page 58

Brake fluid level between level lines (when engine is cold), no leaks. j Throttle pedal free play 0 ∼ 20 mm (0 ∼ 0.8 in.). Throttle pedal operates smoothly and returns to lights... Oil level between "H" and "L" lines on or damage to rest position when released. HOW TO OPERATE 57 Front Final Gear Case ...Transmission Case Oil ...Coolant ...Throttle ...No oil leaks.
Owners Manual - Page 62

Release the parking brake. • Gradually increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to prevent it from stalling. This is released completely and NOTE j ○Practice starting and stopping (using the brakes) until you ...
Owners Manual - Page 66

... way into "2WD" position, pull and hold the stopper, then move the shift lever all way down "4WD". To shift back into "2WD" until the vehicle has rolled a short distance. When the shift lever is moving or with the engine running above idling speed, or the transmission could be damaged. NOTE
Owners Manual - Page 70

... in "4WD" on paved surfaces, because it increases tire and drive train wear and makes the steering feel tight...in reverse, or the transmission may be sure there are climbing steep inclines, or driving on paved surfaces. To stop the vehicle completely. To stop,...snowy surfaces. SAFE OPERATION 69 Driving in Reverse Start the engine following the procedure in the mud. For maximum torque ...
Owners Manual - Page 87

... function properly, check the oil level and change the oil according to the owner's manual. • Install the filler cap and gear case guard. j WARNING Vehicle operation with insufficient, deteriorated, or contaminated oil causes accelerated wear of the transmission, differential, pinion, and ring gears and may result in accordance with a good quality oil...
Owners Manual - Page 130

Here is that it protects you , as tires, brake pads, transmission drive belts, chains, sprockets, etc. The most important thing to the maintenance schedule shown in the Kawasaki Limited Warranty Certificate your dealer immediately if there is the Good Times Protection Plan? What is a problem, and you from manufacturing defects in material or workmanship during...
Owners Manual - Page 131

... your vehicle to a Kawasaki dealer, be sure to perform the maintenance so that will be covered by the limited warranty or not. You may purchase a Kawasaki Service Manual and any other time you have the required servicing done by the limited warranty. Keep all necessary paperwork. Whether you do your own maintenance work , and its repair, warranty, and service work...

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