2015 Kawasaki MULE 610 4X4 Problems and Repair Information
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Free 2015 Kawasaki MULE 610 4X4 manuals!
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Popular 2015 Kawasaki MULE 610 4X4 Manual Pages
Owners Manual - Page 5
... the emission control system within the warranty period, you have low emission levels. Otherwise lean high-altitude carburetor setting may cause rough engine idling, stalling, or engine damage. As the owner of vehicles operated at high altitude, the thinner atmosphere makes the air/fuel mixture richer reducing performance and increasing fuel usage. Have the carburetor adjusted by...
Owners Manual - Page 7
... of your Mule, give it the proper care and maintenance described in the Service Manual. For those who plan to it is available for your vehicle's controls, its features, capabilities, and limitations. Motorcycle & Engine Company © 2013 Kawasaki Heavy Industries, Ltd. This manual should be considered a permanent part of the Mule and should , of course...
Owners Manual - Page 8
TABLE OF CONTENTS
BASIC SAFE DRIVING ...SPECIFICATIONS...SERIAL NUMBER LOCATIONS ...LOCATION OF PARTS ...LOCATION OF LABELS...LOADING INFORMATION ...GENERAL INFORMATION ...Lighting/Electrical Accessory Connector ...Brake Pedal...Cargo Bed ...Tailgate ...Cargo Bed ...Choke Knob...Engine Oil Temperature Warning Light (KAF400A)...Fuel Tank...Fuel Gauge...Glove Compartment ...Front Cargo Compartment ...
Owners Manual - Page 9
Front Final Gear Case Oil (KAF400A)...Transmission Case Oil ...Cooling Fan ...Spark Plug ...Valve Clearance ...Engine Air Cleaner ...Spark Arrester ...Throttle Pedal ...Choke Knob...Carburetor ...Fuel System ...Fuel Filter ...Evaporative Emission Control System ...... 126 127
TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ...
129 130 134 135
Owners Manual - Page 13
12 SPECIFICATIONS
ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System Carburetor Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity DRIVE TRAIN Driving Type Transmission Type Primary Reduction Ratio Final Reduction Ratio: Front Rear (A) 3.852 4.000 (A) Gear (2WD/4WD) (B) Gear (2WD) (A) 2-speed & reverse, automatic (B) 1-speed...
Owners Manual - Page 19
Accessory Connector
39. 40. 41. 42. Glove Compartment Brake Fluid Level Brake Light Switch Light Switch Differential Shift Lever Choke Knob Horn Button Engine Oil Temperature Warning Light 32. Parking Brake Warning Light
33. 34. 35. 36. Hour Meter Gear Shift Lever Front Cargo Latch 2WD-4WD Shift Lever (KAF400A) 37.
Ignition Switch 38.
18 LOCATION OF PARTS
28. 29. 30. 31.
Owners Manual - Page 30
... manner. The following general guidelines have been spe- In some cases, improper installation or use of accessories. They may affect vehicle handling in an unsafe operating condition. Make sure the cargo will void the utility vehicle warranty. Recheck cargo security as often as possible to help you have followed these instructions.
NOTICE
The front...
Owners Manual - Page 38
... not be explosive under warranty. After refueling, make sure the tank cap is important. Fuel Requirements: Fuel Type This vehicle is certified to operate on service station pumps in unsatisfactory performance. The octane rating of a gasoline is a measure of flame or sparks; GENERAL INFORMATION 37
WARNING
Gasoline is extremely flammable and can lead to severe engine damage. If...
Owners Manual - Page 39
... than the minimum specified by Kawasaki. Fuel system damage and performance problems may cause paint fading or damage.
...fuel system.
Fuel stabilizer additives inhibit oxidation of the fuel which minimizes gummy deposits. Never use . Certain ingredients of gasoline may result. Gasoline containing up to spill gasoline or gasoline oxygenate blends during refueling. Never store this manual...
Owners Manual - Page 43
...) position.
Ignition Switch B. "OFF" position C. "ON" position D.
NOTE All electrical circuits off .
Accessory Connector
○The vehicle is a three-position, key-operated switch. Hour meter works. "START" position E. 42 GENERAL INFORMATION
j Ignition Switch
This is equipped with the engine running, or damage to the starter can be removed from operating when the gear...
Owners Manual - Page 46
..., to "R" (Reverse) or vice versa. GENERAL INFORMATION 45
j Shift Levers
This vehicle is equipped with a sub-transmission to the shift lever. Refer to "R" (Reverse) and vice versa for KAF400B when the vehicle is moving or with the engine running above idling speed, or the transmission could be damaged. "H" (High) Position (KAF400A only) E. NOTICE
Do not...
Owners Manual - Page 55
... checks will help ensure safe, reliable operation. Fuel ...Enough fuel in tank, no leaks. Engine oil ...Oil level between "H" and "L" lines (when engine is minimal, and habitual performance of these checks before operation may result in tread.
Check for any irregularities are found during these checks, refer to the MAINTENANCE AND ADJUSTMENT chapter, ...
Owners Manual - Page 56
...smooth without excessive play 2 ∼ 5 mm (0.1 ∼ 0.2 in each cell. Engine Cooling Fan Screen ...Check for braking effectiveness (while test running). Steering ...Steering wheel free play...lights and horn work. Battery ...Electrolyte level between level lines in .). HOW TO OPERATE 55 Transmission Case Oil ...Oil level between H and L lines, no leaks. Throttle ...Throttle pedal ...
Owners Manual - Page 60
... caused by pressing on the brake pedal evenly and firmly. Release the parking brake.
Gradually increase engine speed by the vehicle's automatic transmission which releases the engine at very low speed to allow more distance to control the vehicle's speed. the throttle pedal completely. • Release • Press on the throttle pedal.
○Practice starting...
Owners Manual - Page 64
...engine running above idling speed, or the transmission could be damaged. HOW TO OPERATE 63
Reversing Gears
the throttle pedal, and stop the vehicle. • Release When you want to operate the vehicle in reverse, • stop the vehicle completely, allowing the engine...) and vice versa for KAF400B when the vehicle is moved from "4WD" to "2WD", the transmission may not shift all the way into ...
Owners Manual - Page 86
... Hypoid gear oil for Limited Slip Differentials
Transmission Case Oil
In order for the transmission, differential, pinion, and ring gears to the periodic maintenance chart.
WARNING
Vehicle operation with insufficient, deteriorated, or contaminated oil...filling the gear case, be careful that no oil gets on the tires or rims. Clean off any oil that inadvertently gets on them slippery which can ...
Owners Manual - Page 102
... restrict the flow of flame or sparks, including any fuel off the engine before servicing. Guard Plate B. a suitable container under certain conditions and cause severe burns. Before performing any source of fuel and cause carburetor malfunction. Make sure the engine is well-ventilated and free from any service, turn the ignition switch "OFF". Wipe any appliance with...
Owners Manual - Page 125
... ROPS top) close opening - Cleaning
To prolong the life of your vehicle, wash it down immediately after it referring to the Service Manual for build-up of debris or flammable material in and around the vehicle chassis, engine, and exhaust can cause mechanical problems and increase the risk of fire. cover with sea water or exposed...
Owners Manual - Page 131
... more information if you don't already have the GTPP. You've chosen a great, high-quality product with state-of regularly-scheduled maintenance. The warranty does not cover the cost of -the -art features and built to Kawasaki's high standards. Here is a problem, and you, as tires, brake pads, transmission drive belts, chains, sprockets, etc.
Owners Manual - Page 132
... its operation, maintenance, and warranty provisions so you understand them at the time of this Owner's Manual. You may purchase a Kawasaki Service Manual and any necessary special tools directly from Kawasaki if the repair is a failure, investigating the cause of the problem, and getting any needed because of a lack of services, parts, accessories, and information on Kawasaki. You...
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