2002 Polaris Frontier Problems and Repair Information
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Popular 2002 Polaris Frontier Manual Pages
Owners Manual - Page 2
... and avoid unnecessary idling and spillage during fueling. PROPOSITION 65 WARNING
Snowmobile engines discharge fuel and exhaust, which contain chemicals known to the State of the instructions and safety precautions in serious injury or death.
Read, understand, and follow the safety precautions could result in this manual and on all of California to cause...
Owners Manual - Page 5
... believe Polaris sets a standard of excellence for minor maintenance, but information about major repairs is interested in the world today. Your Polaris dealer knows your total satisfaction. Your manual contains instructions for all of your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. We also take great pride in the Polaris...
Owners Manual - Page 12
... revolving track that must be partially exposed for proper operation. Never attempt adjustments with the engine running. Be alert when riding, and remain properly seated to check its operation.
10
WARNING... the hood, and then restart the engine to stay clear of an engine, serious injury can result. We recommend having your dealer perform track service and alignment procedures.
Owners Manual - Page 27
...For more than five minutes. Stop engine before attempting adjustments. Understand your skills ... fading or unexpected loss of the vehicle and your Owner's Manual. Know the limitations of braking ability...Manual is located on the center console of the console. BRAKE LEVER LOCK: May relax when used for snowmobiling. Wear clothing designed for long periods. OIL INJECTION SYSTEM: Unmixed fuel...
Owners Manual - Page 28
... on the console of traction accessories.) S Never permit a guest to operate this vehicle unless the guest has read the Owner's Manual and warnings. 26 S This vehicle is capable of the throttle ... vehicle with the engine idling. Reduced speed and extra care are greatly reduced when operating on the top of high speeds. S This vehicle is designed for proper use only. The vehicle ...
Owners Manual - Page 29
... tension as specified in the Owner's Manual. If specified track tension is located ... Reverse operation may be in injury. On machines with reverse kit.
27 WARNING VEHICLE CAPABLE OF EXCESSIVE REVERSE SPEED! SAFETY
Safety Decals And Locations...result in loss of vehicle control. Transmission may result in severe personal injury or death. Loss of vehicle control may not always be dangerous...
Owners Manual - Page 32
... with a malfunction indicator lamp (CHECK ENGINE light) to assist your Polaris dealer in diagnosing problems. The MIL codes are for code ...at upper or lower limit. Full diagnostics must be performed by a Polaris dealer trained to ground/battery voltage/...sensor circuit error Sensor short to service EFI systems. When enabled, the CHECK ENGINE light will occur. To avoid electrical...
Owners Manual - Page 33
...problems your EFI system occurs, a code is on, visually check the oil level on , take your snowmobile. Never mix brands.
31
Low Oil Pressure Light
CAUTION
Operating the snowmobile without proper engine lubrication can result in serious engine... damage. CAUTION
Mixing brands or using a non-recommended oil may cause serious engine damage....
Owners Manual - Page 49
... information as possible to the idle position without binding or hesitation. Have the throttle serviced immediately. WARNING
Worn, damaged, or malfunctioning components may cause serious injury or death....Read and Understand Your Owner's Manual
Read the Owner's Manual completely and refer to be sure of proper operation. PRE-RIDE INSPECTION
Before starting the engine, check all of the items...
Owners Manual - Page 52
... SAFE and ADD marks on the dipstick before using the vehicle. Hood Latches
The hood of time in marginal lubrication could...and when refueling. NOTE: Track damage or failure caused by warranty. The dipstick is located on ice or in serious injury...RIDE INSPECTION
Steering System
Manually turn the skis completely to the right and to the left side of the engine. Examples of marginal lubrication...
Owners Manual - Page 53
... to operating the snowmobile.
51 Transmission
Make sure the reverse is removed from the switch. Pull up to stop the engine. See page 60. Mirrors
If... equipped, adjust your mirrors so they can devote your machine has a tether switch, make sure the engine shuts off switch for normal operation. See page 60. There's always the possibility of some sideways vehicle...
Owners Manual - Page 61
... side of recommended oil to adjust the TPS without proper tools and training WILL result in deteriorated engine performance and could result in SEVERE engine damage. oz. NEVER attempt to service EFI systems.
59 Any service must be performed by a Polaris dealer trained to adjust the TPS. OPERATION
Oil
Oil Level
Always check the oil level...
Owners Manual - Page 84
...coolant maintains its ability to check the coolant when he performs the fall tune-up on your Polaris dealer to protect the engine, the system should be completely drained every two years ... water should be done when the engine is controlled by the recovery system.
Always maintain the coolant level as recommended. Ask your snowmobile.
82 This service must be maintained at the FULL ...
Owners Manual - Page 110
... the front of the snowmobile with a jackstand so the machine is elevated and the engine is stored for five minutes to an approved fuel container using a siphon pump. Always add Premium Carbon Clean or a fuel conditioner/stabilizer to drain the fuel system. Do not re-use the following procedure: 1. Follow the instructions on the can...
Owners Manual - Page 114
SPECIFICATIONS
Capacities and Dimensions
Body Style Rider Capacity Dry Weight (Est.) Fuel Tank capacity Height Length Oil Capacity (Quarts) Ski Center Distance (in...IFS Shock Type Rear Type Front Track Shock Rear Track Shock Edge Nitrex Edge 136 Nit Cell Select
Engine and Cooling
Engine Model Number Alternator Output Bore x Stroke (mm) Displacement Idle RPM +/-200 Cooling Cylinders Ignition Timing ...
Owners Manual - Page 118
... YOUR DEALER.
SEE YOUR DEALER. -Shift out of lubrication. -Machine may be performed by a qualified Polaris dealer with training in neutral Clutch jammed Track jammed
Chaincase sprocket or chain jammed or broken
116 TROUBLESHOOTING
Engine Troubleshooting
CAUTION: All engine service and repair should be iced up. -Chain is loose or broken, chain tightener is loose...
Owners Manual - Page 120
... a major engine problem that must be repaired before engine is run. -SEE DEALER.
-SEE DEALER. -There's no spark SEE DEALER. -Check tank level and fill with fresh winter fuel.
118 SEE DEALER. -Change plug(s) -SEE DEALER. -Replace with correct fuel. -Ice in fuel line Poor engine compression Engine lacks power Fuel filter (loss of high RPM power) Incorrect clutching Fuel pump Engine continually...
Owners Manual - Page 121
...2. Date of purchase Use the page provided near the front of your Owner's Manual to aid owners of registered snowmobiles in this manual. WARRANTY
Service And Warranty Information
Polaris Anti-Theft System
The Polaris anti-theft system (PATS) monitoring program ... 4. Polaris snowmobile owner reports theft. Contact your snowmobile and its engine.
119 Dealer name 7. Model number 6.
Owners Manual - Page 123
... selling dealer; This warranty gives you specific legal rights, and you must take it to a Polaris dealer authorized to repair Polaris snowmobiles. How to Obtain Warranty Service
If your snowmobile requires warranty service, you use of state or federal law, all other rights which vary from the use any Polaris Servicing Dealer to perform warranty service. Engine Oil
1. Damage resulting...
Owners Manual - Page 126
...The fuel pump is limited to use of service as required in the owner's manual. This includes off-season storage as are covered, as listed in the owner's manual or...but not limited to lack of unauthorized parts or modifications. WARRANTY
Polaris Second Year Engine Service Contract
Coverage
S Failure due to the water pump assembly and components, fan, fan bearings, temperature sensor,...
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