2003 Polaris Sportsman 6x6 Problems and Repair Information
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Free 2003 Polaris Sportsman 6x6 manuals!
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Popular 2003 Polaris Sportsman 6x6 Manual Pages
Owners Manual - Page 5
... Inc.
3
Be sure to return to your service needs during, and after, the warranty period. For safe and enjoyable operation of Polaris owners. Your Polaris dealer knows your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. Many years of experience have gone into the engineering, design, and development of your door! We...
Owners Manual - Page 10
... follow the recommended maintenance program outlined in this manual shall be reproduced or used without the written permission of this vehicle in your vehicle are thoroughly inspected at the time of printing. Familiarize yourself with all critical components on the latest product data and specifications available at specific intervals. We strongly advise you to make...
Owners Manual - Page 13
... obstacles or people behind the vehicle before operating in this manual. S Always remove the ignition key when the vehicle is terminated if any equipment has been added to the vehicle, or if any other modifications to the vehicle for these purposes. The warranty on the vehicle are concerned for the safety of tires specified for the general public...
Owners Manual - Page 17
...UP TO 15 GRADE HITCH MAX. S Specific carburetor jetting and adjustments are required depending on hitch)
ATTENTION
S Operation of this vehicle without engine breather filter(s) can result in dusty ... engine or clutch. S Operation of this vehicle without the filter element will severely damage the engine. at 0-900 meters).
7079902
(under belt-clutch guard. See your owner's manual....
Owners Manual - Page 22
...service brake. See page 63. In the event of the vehicle (uphill). SAFETY
Operator Safety
WARNING
POTENTIAL HAZARD Stalling or rolling backwards while climbing a hill. HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill. Do not apply engine...dealer inspect the entire vehicle for possible damage, including (but not limited to either side if the vehicle is pointed straight uphill...
Owners Manual - Page 33
... to an accident. WARNING
POTENTIAL HAZARD Operating the vehicle with improper or uneven tire pressure. WHAT CAN HAPPEN Improper installation of accessories or modification of control or accident. See your authorized Polaris dealer for use on this vehicle with improper tires or with improper modifications. Always maintain proper tire pressure. HOW TO AVOID THE HAZARD Never...
Owners Manual - Page 38
... your dealer for free movement and return before starting the engine. WARNING
The Electronic Throttle Control (ETC) stops the engine in an accident if the throttle lever sticks during operation. Also check occasionally during operation.
Always check the lever for service repairs if throttle problems arise. Doing so could cause an accident and lead to...
Owners Manual - Page 43
... not attempt to assure proper transmission function. CONTROLS
Gear Selector Operation
The transmission gear selector is located on the right side of the vehicle directly above idle or while the vehicle is moving could cause transmission damage. See your dealer if you experience any shifting problems.
H L
N
R
CAUTION
Shifting gears with the engine idling, move the lever to...
Owners Manual - Page 44
... mechanism engages. 4. See page 39. 2. Shift the transmission to the recoil assembly. Position the vehicle on the recoil housing, especially when traveling in wet areas.
42 Grasp the recoil starter tightly and pull slightly until repairs can be made. 1. Pull the rope abruptly to start the engine, use of the recoil starter (1) will cause...
Owners Manual - Page 48
...ATV is this warning appears or serious engine damage could result. 3. Hour Meter 4. Service Interval/Miscellaneous Service Warnings 5. Driving at idle and high electrical load (lights, cooling fan, accessories) is applied. As the 3 ..., it's possible that the transmission switch needs repair. 2. If this will usually clear the warning. NOTE: All segments of the instrument cluster. 1.
Owners Manual - Page 53
... 20 hours or 200 miles.
51 Break in period. 7.
Select an open area that has a minimum pump octane number of 87= (R+ M)/2. 2. Fill the fuel tank with vehicle operation and handling. 4. Use of a new engine will allow room to familiarize yourself with either unleaded or leaded fuel that will result in more efficient performance and longer life for...
Owners Manual - Page 54
Tires - All brakes - Wheels - clean or replace. 10. visually inspect vehicle for proper function. 7. Engine...Engine stop switch - check for dirt; OPERATION
Pre-Ride Inspection
WARNING
If a proper inspection is in any area. 11. Item/Inspection Procedure
1. check that your vehicle is not performed... chain - Fuel and oil tanks - check operation of the vehicle, severe injury...
Owners Manual - Page 65
... brake and proceed slowly, controlling speed with the transmission still in forward and shut off the engine. 3. If the vehicle stalls while climbing a hill, never back it 's pointing across the hill or slightly downward. 6. Restart the engine with the service brake, until it down the hill! Leave the transmission in forward. 8. Use extreme caution when operating...
Owners Manual - Page 74
... to proper level Inspect;
Have an authorized Polaris dealer perform these services. drain deposits whenever visible Inspect and clean Replace engine coolant every two years Inspect; adjust, lubricate, replace if necessary Inspect; Item Headlamp Taillamp Tires / Air pressure Brake system Wheels Frame nuts, bolts, fasteners Fuel and oil tanks " " Air box sediment tube Air filter...
Owners Manual - Page 103
... the engine and shift the transmission into the PVT system. See your dealer for use on clutch components. This PVT system is securely in the owner's manual. The PVT system has been precision balanced. The PVT system rotates at a high speed. Take the vehicle to make sure the PVT housing is intended for service as...
Owners Manual - Page 112
... lost during transporting. 2. Always place the transmission in gear and lock the parking brake.
110 Perform all tires are installed correctly. 4. Operate the starter for Drain Screw a few seconds and reinstall the spark plug. 4. Drain the recoil housing. 7. Turn the fuel valve off the ground. 8. Always tie the vehicle to preserve its condition. 1. Cover the...
Owners Manual - Page 113
SPECIFICATIONS
SPORTSMAN 6x6
Gross Vehicle Weight Fuel Capacity Towing Capacity Hitch Tongue Capacity Front Rack Capacity Cargo Box Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot Screw Alternator Output Compression ...
Owners Manual - Page 116
...Slow and easy clutch engagement. Stuck in gas tank, fuel lines, or carburetor. The belt will become...vehicles exposed to about 3-7 MPH). TROUBLESHOOTING
Contact your Polaris dealer for efficient engagement. Shift the transmission to full throttle. Apply the parking brake, dismount ,and perform cline. Warm engine at a higher speed. Use the throttle quickly and effectively for service...
Owners Manual - Page 119
... reserve, refuel Inspect and replace Replace with recommended fuel Inspect and clean or replace See your Polaris dealer See your Polaris dealer See your Polaris dealer Clean radiator screen and core if equipped Clean engine exterior See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten Recharge...
Owners Manual - Page 123
... ...97 Tire Tread Depth ...96 Toe Alignment ...87 Tool Kit ...70 Torque Specifications ...97 Towing Capacities ...55 Transmission Lubrication ...77 Transmission Oil Change ...77 Transporting the Vehicle ...110 Trip Meter ...47 TROUBLESHOOTING ...114-117 Turning Around on a Hill ...63
S
Safe Riding Gear ...16 SAFETY ...7-33 Safety Decals and Locations ...12-15 Safety Training ...4 Service Brakes...
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