2004 Polaris Predator Problems and Repair Information
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Popular 2004 Polaris Predator Manual Pages
Owners Manual - Page 3
A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. If you cannot locate this product contains chemicals known to the owner's manual on the next page. WARNING
The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance.
Owners Manual - Page 7
... the Polaris Service Manual and should be sure to follow the instructions and recommendations in the world today. Be sure to return to your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. Have your accessories and clothing delivered right to your dealership for all of your service needs during, and after, the warranty period...
Owners Manual - Page 14
... 27_ C. at 0-3000 feet (5_ to 80_ F. Do not operate vehicle without engine breather filter(s) can cause engine damage. S
SAFETY
Specific carburetor jetting and adjustments are required depending on rough or hilly terrain, reduce speed and cargo. Read Owner's Manual for details.
Consult owner's manual or dealer for more frequent cleaning required in SEVERE INJURY OR...
Owners Manual - Page 46
...engine power. Operator Safety
SAFETY
WARNING
POTENTIAL HAZARD: Stalling, rolling or improperly dismounting while climbing a hill. When fully stopped, apply rear brake as well, and then lock the parking brake. Turn the ATV around and remount, following the procedure described in the owner's manual... The vehicle could overturn. HOW TO AVOID THE HAZARD: Maintain steady speed when climbing a ...
Owners Manual - Page 59
Always check the lever for service if throttle problems arise. Also check occasionally during operation. Throttle Lever
Engine speed and vehicle movement are controlled by pressing the throttle lever (1) toward the handlebar. Always contact your dealer for free movement and return before starting the engine. The throttle lever is released.
56
1 FEATURES AND CONTROLS
WARNING
Operating...
Owners Manual - Page 68
... throttle and fully squeeze the clutch lever while shifting gears. 65 One full stroke of the pedal shifts the transmission to a higher gear, place the toe of control or vehicle overturn. See page 67. Manual Shift
FEATURES AND CONTROLS
Shift Pedal The gear shift pedal is located in the shifting sequence. The pedal...
Owners Manual - Page 69
...Manual Shift
The engine can be on. If it isn't, disengage the clutch (squeeze the clutch lever fully) and shift the foot pedal to disengage the clutch. 3. Press the start button to start the engine... transmission is in neutral, or while in gear if the clutch is in neutral, press the start button to ON. When the vehicle is disengaged. Release the start button immediately when the engine ...
Owners Manual - Page 70
... the same procedure to warm up before shifting gears. 1. Release the brake lever. When starting from a stopped position with the transmission in first gear, simultaneously release the throttle, disengage the clutch and shift to shift into first gear. 3. Manual Shift
FEATURES AND CONTROLS
Shifting Gears NOTE: Always allow the engine to downshift.
67
Owners Manual - Page 71
As the vehicle slows and engine RPM decreases, disengage the clutch and shift to a lower gear.
68 Make sure the engine RPM has sufficiently decreased before shifting to... shifting when the engine RPM is too high can cause the tires to a lower gear. NOTE: Be sure the engine RPM has sufficiently decreased before shifting to a lower gear. FEATURES AND CONTROLS
Manual Shift
Deceleration To ...
Owners Manual - Page 73
... period for your part is defined as following procedures carefully. Use of gasoline. Perform the following the procedures for a proper break-in more efficient performance and longer life for extended periods during the first three hours of a new engine and transmission will result in . Do not operate at full throttle or high speeds for...
Owners Manual - Page 77
... until it stops. Sit on . 2. CAUTION
Operating the vehicle immediately after starting could cause engine damage. OPERATION
Starting a Cold Engine
WARNING
Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in neutral, lock the parking brake and disengage the clutch. Place the transmission in severe injury or death. Never run an...
Owners Manual - Page 79
... neutral and lock the parking brake. 2. If the engine does not start, review the engine troubleshooting information beginning on the vehicle, and turn the engine stop switch to aid in starting. If all conditions are favorable and the engine still does not start the engine. Place the transmission in and depress the throttle lever fully while cranking...
Owners Manual - Page 80
Drive slowly. Start the engine and allow it to begin driving. 6. Check your surroundings and determine your right thumb while slowly releasing the clutch lever to warm up, then shift the transmission into gear. Release the parking brake. 5.
OPERATION
77 Practice maneuvering and using the throttle, clutch and brakes on the handlebars. 2. Sit...
Owners Manual - Page 85
...engine. Keep your body weight uphill. 2. Leaving the transmission in the clutch lever and apply the front and rear brakes. 3. OPERATION
Driving Safely
Turning Around on a Hill
Improper hill climbing procedures could cause loss of the vehicle, or on the left side if the vehicle...or overturn and result in the owner's manual. Pull in gear, release the clutch lever and lock the park brake. 4.
Owners Manual - Page 88
OPERATION
85 Turn the engine off the fuel supply. Place the transmission in first gear. 3.
If it's unavoidable, follow these precautions: 1. Lock the parking brake. 4. Shut off . 2. Always block the rear wheels on an incline if possible. Driving Safely
Parking on an Incline Avoid parking on the downhill side. See illustration. 5.
Owners Manual - Page 90
... the vehicle serviced by your weight carefully, avoid sudden movements, and maintain a slow and steady forward motion. Driving Safely
Driving Through Water
OPERATION
CAUTION
Major engine damage can result if the vehicle is operated in water that exceeds the recommended maximum depth, go slowly, balance your dealer at the first opportunity.
87 Perform the services outlined...
Owners Manual - Page 96
... adjustment Check operation Check operation
Tires Wheels/lug nuts Frame fasteners " Air filter and Pre-cleaner Coolant Fuel " " Engine/transmission oil Throttle Clutch Lights Engine stop switch
Pre-Ride Pre-...months Inspect Inspect; Periodic Maintenance Schedule
Item Brake systems/fluid Hours/Miles Pre-Ride
MAINTENANCE AND LUBRICATION
Frequency Pre-Ride Remarks Inspect; maintain fluid level between ...
Owners Manual - Page 101
... 6 months 6 months Remarks Drain bowl periodically and prior to serious injury or death. Have a Polaris dealer perform these services.
adjust; adjust; lubricate; Item Carburetor float bowl J Throttle Cable/ETC Switch Choke (enricher) cable Drive chain(s) Engine breather hose and filter (in component failure and lead to storage Inspect; replace if necessary Inspect; adjust...
Owners Manual - Page 135
... about 10 seconds. 4. Turn the fuel valve off. 2. Drain the fuel/water from the air box and change the air filter (if equipped).
Drain water from the carburetor for immediate service. 1. Serious engine damage WILL occur.
MAINTENANCE AND LUBRICATION
Vehicle Immersion
If your dealer for service. Do not start the engine after an ATV has been in...
Owners Manual - Page 179
SPECIFICATIONS
Predator 500
Gross Vehicle Weight Fuel Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke 645 lbs./292 kg 3.25 gal./12.3 l 71.5 in./182 cm 47.5 in./121 cm 45 in./114 cm 51 in./130 ...
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