2004 Polaris Sportsman 700 EFI Problems and Repair Information
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Free 2004 Polaris Sportsman 700 EFI manuals!
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Popular 2004 Polaris Sportsman 700 EFI Manual Pages
Owners Manual - Page 3
If you cannot locate this product contains chemicals known to the owner's manual on the next page. A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm.
WARNING
The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance.
Owners Manual - Page 6
... Way Out, and Workmobiles are registered trademarks of your service needs during, and after, the warranty period. Your manual contains instructions for all of your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. For safe and enjoyable operation of Polaris Industries Inc.
3 Have your accessories and clothing delivered right to follow the...
Owners Manual - Page 7
... insurance, and when ordering replacement parts. Your key can be replaced. Vehicle Model Number: _____
4 In the event your vehicle is stolen, these numbers are essential to the recovery and identification of your Polaris dealer. Key Number: _____ 4. Frame VIN: _____ 2. Engine Serial Number: _____ 3. Remove the spare key and store it in...
Owners Manual - Page 14
... and understand your owner's manual and all aspects of vehicle safety.
This preventive maintenance program is designed to strictly follow the warnings contained in your dealer offered a hands-on a regular basis. You were also provided with all aspects of your owner's manual. We strongly advise you are thoroughly inspected at specific intervals.
11 A Polaris...
Owners Manual - Page 45
... Meter 7. The word HOT displays if the engine overheats. Driving at an RPM too low to illuminate, a battery over-voltage may have shut off to your Polaris dealer for 2.5 seconds at idle and high electrical load (lights, cooling fan, accessories) is in the fuel tank. Service Interval/Diagnostic Mode Indicator 5. Do not operate the...
Owners Manual - Page 52
...fasteners. 11. Always inspect the vehicle before each use to their proper levels. 3.
All brakes - Air cleaner element - Tires - Check operation of wheel nuts and axle nuts; Engine coolant - Check operation, adjustment ... operating condition. Check condition and pressures. 2. Fuel tank and engine oil level - Check for tightness of all indicator lights and switches. 6.
Owners Manual - Page 62
... pointing straight uphill. 4. Dismount on the uphill side of the vehicle, turn : 1. Restart the engine with the service brake, until it down the hill!
Stop and lock the parking brake while keeping body weight uphill. 2. Release the parking brake and proceed slowly, controlling speed with the transmission still in forward and shut off the...
Owners Manual - Page 63
... recommended depth equal to a dealer before starting the engine.
Have the vehicle serviced by applying light pressure to have gradual inclines. 3. Choose a crossing where both banks have it to the bottom of the footrests (1).
Perform the services outlined in water. The following areas need special attention: engine oil, transmission oil, front and rear gearcases, and all...
Owners Manual - Page 69
... Pre-Ride Pre-Ride
L Pre-cleaner
Coolant level Fuel tank and engine oil Throttle Lights Engine stop switch Steering
" More often under severe use, such as dirty or wet conditions
L Emission Control System Service (California)
J Dealer service item
66 Have an authorized Polaris dealer perform these services. If service is reached first. MAINTENANCE AND LUBRICATION
Periodic Maintenance...
Owners Manual - Page 71
... Inspect bearings; adjust; lubricate; replace if necessary Inspect; Item
" Engine oil level/oil
Hours/ Miles
Frequency Remarks Check level daily; change oil more often in cold weather Replace with a J could result in service at one month;
Have an authorized Polaris dealer perform these services. lubricate Inspect; tighten fasteners Inspect daily; MAINTENANCE AND LUBRICATION...
Owners Manual - Page 74
...6 mos./1000 miles. Front Prop Shaft Yoke (Fig. 1) Ball Joint (Fig. 2)
Grease fittings (3 pumps maximum) Locate fitting...Fig. 2)
71
If service is reached first. Perform all services at whichever reading is due at 100 hrs. See page 75. Engine Oil Brake Fluid
As ...Lube every 500 miles, before long periods of struts and grease with grease gun. See page 35. Transmission Oil Front Gearcase...
Owners Manual - Page 77
... F when most trips are slow speed and less than five miles. Place the vehicle on the crankcase. 10.
Do not allow hot oil to ... a film of used filter and oil properly.
74
Run the engine for leaks. 15. Using a clean dry cloth, clean the ... on the dipstick. 16. Severe use operation requires more frequent service. MAINTENANCE AND LUBRICATION
Oil and Filter Change
The recommended oil change...
Owners Manual - Page 87
... measures 1/8″ (.3 cm) or less. Stop the engine, place the transmission in serious injury or death. Make sure the wheels are installed properly. Maintain proper tire pressure as described on the decal on your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting...
Owners Manual - Page 95
If it's impossible to take your dealer for service as soon as possible, whether you succeed in starting the engine. Remove the spark plugs. 4. Dry the spark plugs and reinstall, or.... 2. Check the air box for drying out the PVT.
92 Take the vehicle to water below . 1. MAINTENANCE AND LUBRICATION
Vehicle Immersion
CAUTION
If your dealer before starting it, follow the procedure on page 95...
Owners Manual - Page 98
... rotates at a high speed.
Apply varying throttle for service as soon as the owner, you have the following instructions... engine and shift the transmission into the PVT system. Allow the engine RPM to settle to idle speed, then shift the transmission... accidently ingested into park. Take the vehicle to your dealer as outlined in the owner's manual. PVT Drying
There may occur at ...
Owners Manual - Page 102
... and dry with a chamois to avoid damaging wheel bearings, radiator, transmission seals, body panels, brakes and warning labels. If a high pressure...parts last.
CAUTION
High water pressure may have entered the engine or exhaust system.
See your ATV is used, exercise ... using mild soap. Do not allow the vehicle to run for operating accessories such as hand held spot lights. Washing...
Owners Manual - Page 108
... malfunction Poor engine performance Contact your dealer for fouled plugs or foreign material in gas tank, fuel lines or fuel filter. WARNING: Excessive throttle may cause loss of low range is highly recommended for efficient engagement. Shift the transmission to low range, and carefully use low range more flexible and prevent belt burning. Check for service.
105...
Owners Manual - Page 111
... Electronic throttle control malfunction Other mechanical failure Overheated engine
Solution
Refuel, cycle key to ON position three times for 5 seconds each, then start Inspect and replace Replace with new fuel Inspect, clean and/or replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten...
Owners Manual - Page 117
... to a Polaris dealer authorized to perform warranty service. HOW TO OBTAIN WARRANTY SERVICE
If your original selling dealer; If any Polaris Servicing Dealer to repair Polaris ATVs.
Please work with controlling state law. We recommend the use any of Polaris engine oil for your dealer require any warranty issues. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS...
Owners Manual - Page 120
INDEX
A
Accessories ...99 ADJUSTMENTS ...103-104 Age Restrictions ...11 Air Filter Service ...86 All Wheel Drive ...40 Automatic Transmission ...39 Auxiliary Brake ...81 AWD ...40
E
Equipment Modifications ...15 Exhaust Emission Control ...64
F
FEATURES ...32-46 Filter Systems ...86 Front Gearcase Oil ...76 Front Wheel Hub Tightening ...85 Fuel Filter ...38 Fuel Safety ...47 Fuel Tank ...38
B
...
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