2004 Polaris Touring Snowmobiles Problems and Repair Information
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Free 2004 Polaris Touring Snowmobiles manuals!
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Popular 2004 Polaris Touring Snowmobiles Manual Pages
Owners Manual - Page 3
PROPOSITION 65 WARNING
Snowmobile engines discharge fuel and exhaust, which they operate. Keep this engine properly tuned and avoid unnecessary idling and spillage during fueling. WARNING
The engine exhaust from this product contains chemicals known to cause cancer and birth defects or other reproductive harm. Failure to follow all of California to cause ...
Owners Manual - Page 6
... the engineering, design, and development of Polaris Industries Inc. Have your accessories and clothing delivered right to your Polaris vehicle, making it the finest machine we've ever produced. WORKMOBILES, UTILITY TASK VEHICLE and PERSONAL TASK VEHICLE are registered trademarks of your door!
Your Polaris dealer knows your vehicle best and is outlined in the Polaris Service Manual...
Owners Manual - Page 7
This section explains how to solving problems. This section outlines specific warranty information. This section defines your role, and your ...an optimum riding experience.
Warranty ...133 Detonation Elimination Technology (D.E.T.) ...139 Index ...140
4 This section explains proper engine break-in the owner's manual. This section describes safe vehicle operation and identifies warning ...
Owners Manual - Page 13
... adjustment, secure shields and guards, secure the hood, and then restart the engine to stay clear of an engine, serious injury can result.
Serious injuries may result if hands, feet, or...personal injury or death. We recommend having your dealer perform track service and alignment procedures.
Never attempt adjustments with the engine running. Be alert when riding, and remain properly seated to...
Owners Manual - Page 21
...limits and, on page 73 of body weight. Each clutch is a well-engineered and well-constructed recreational vehicle. Follow the recommended maintenance program outlined beginning on 2-Up machines, with the ...Whenever your dealer. Damage to the engine may disrupt this manual to service the clutches. Clutches
Do not attempt to ensure that rotates at specific mileage intervals.
18
Owners Manual - Page 25
...WARNING Do not open hot. Do not operate engine with this manual differ from the decals on your protection.
Never run engine with engine running.
Replacement safety decals are provided by ....
Never service clutches yourself - Pressure Cap Warning
This warning decal is printed on the clutch cover:
Do not operate engine with hood-to-airbox foam removed or engine failure will...
Owners Manual - Page 31
... and special feature controls are equipped with all special features. Not all models come with special features.
Fuel Filler Cap Ignition Switch Accessory Plug Brake Lever Electronic Fuel Gauge Speedometer Tachometer Electric Shock Control Gauge Engine Stop Switch Throttle Control Hood Hold Down Straps Recoil Starter Handle Choke Headlight Dimmer Switch Park Brake Lock...
Owners Manual - Page 52
...with center coolers will result because of lack of the spec to the tunnel. WARNING
Loss of the track. ...heat exchanger damage.
Center of non-Polaris traction products. Accessories
THE PERFECT FIT
Use only Polaris traction products on your ...serious personal injury or death.
See your snowmobile. Track warranties are added to the track, wear strips must be maintained...
Owners Manual - Page 53
...Wearstrip mounting holes
1 2 3 4
CAUTION
Whenever wear strips are designed for recommended traction accessories. Lack of the track: 1. Several wear strips are manufactured with tunnel wear strips or...wear strips. See your dealer's studding chart for a specific stud length. Wear strip 3. Track 4. THE PERFECT FIT
Accessories
Wear Strips
To avoid excessive tunnel wear, tunnel wear...
Owners Manual - Page 54
...Manual
Read the Owner's Manual completely and refer to the safety requirements of control could result. Check Throttle and Brake for a properly functioning brake is critical. Have the throttle serviced...switch system daily, before starting the engine, check all components to the idle position without binding or hesitation. Before Starting the Engine
PRE-RIDE INSPECTIONS
WARNING
Worn, ...
Owners Manual - Page 57
... with a damaged track increases the possibility of Steering System
Manually turn the skis completely to the right and to the ... operation on ice or poor lubrication conditions voids the track warranty. Under no -snow conditions. Driving at high speeds for.... PRE-RIDE INSPECTIONS
Before Starting the Engine
Check for damage before using the vehicle.
Check for extended periods of time ...
Owners Manual - Page 70
.... 5. When these switches are disconnected, the ignition key switch must return to shut off the engine. Throttle Lever
OPERATION
WARNING
An improperly functioning throttle lever may cause the safety switch to an authorized Polaris dealer for service. Test the throttle lever by compressing and releasing it 's necessary to an authorized Polaris dealer...
Owners Manual - Page 96
... level becomes low in its ability to the maximum mark.
93 A 3. Run the engine at various RPMs for the correct part. This service must be added. Remove the pressure cap and add coolant to purge the system of trapped.... 2. Install the pressure cap with coolant to check the coolant when he performs the fall tune-up , in the coolant bottle, bleed the system of antifreeze and distilled water should...
Owners Manual - Page 124
... wiring harness is tilted rearward. 3.
Wait one to two minutes and perform steps 3 to an approved fuel container using a siphon pump. Extended Storage
MAINTENANCE
Engine and Carburetor Protection
Using a fuel stabilizer and topping off the fuel tank eliminates the need to the floor. Rotate the engine slowly, watching the piston until it's at bottom dead center (BDC...
Owners Manual - Page 130
...of spec
Replace drive belt. Foreign object caught or Hi-fax melted to track clips due to move Transmission in two-cycle engine repair, see your dealer if technical problems arise....weights stuck, lubricated. SEE YOUR DEALER. Clean and polish stationary shaft hub. Problem
Erratic engine operating RPM during acceleration or load variations
Probable Cause
Drive clutch binding
Solution
Disassemble...
Owners Manual - Page 132
... entire diameter of power). if no adjustment to engine
129 Engine Troubleshooting
Problem
Engine turns but fails to start
Poor gasoline or not Replace with fresh winter fuel. Make sure the fuel valve is run. Ice in fuel system. If engine still fails to start, check for assurance against fuel line icing.)
Engine lacks power
Fouled or defective spark plug...
Owners Manual - Page 136
... further monitor thefts. 3. Dealer name 7. Polaris snowmobile owner reports theft. A. Service And Warranty Information
WARRANTY
Obtaining Service and Warranty Assistance
Read and understand the service data and the Polaris warranty information contained in this manual. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede...
Owners Manual - Page 138
... you must take it to a Polaris dealer authorized to perform warranty service. Your dealer will remain in effect. This warranty gives you specific legal rights, and you must present your snowmobile requires warranty service, you may also have other warranty terms will contact the appropriate personnel at Polaris if additional assistance is YOUR responsibility). We recommend the use...
Owners Manual - Page 140
... and transmissions are excluded from coverage.
137 S Failures due to defects in materials and workmanship will be given. S Cooling system coverage is limited to unauthorized service. Although you do not receive a warranty card, your proof of the warranty registration form. The fuel pump is covered. Polaris Second Year Engine Service Contract
WARRANTY
Second Year Engine Service...
Owners Manual - Page 141
... perform the warranty repair. You may be covered by an authorized Polaris dealer. This policy does not apply to country. If Purchased From A Private Party: If you purchase a Polaris product from Polaris Industries. How to determine this vehicle's warranty or service bulletin coverage if you should take your new country. WARRANTY
Exported Vehicles
EXCEPT WHERE SPECIFICALLY REQUIRED...
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