2005 Polaris Sportsman MV7 Problems and Repair Information
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Free 2005 Polaris Sportsman MV7 manuals!
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Popular 2005 Polaris Sportsman MV7 Manual Pages
Owners Manual - Page 3
A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. WARNING
The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance. If you cannot locate this product contains chemicals known to the owner's manual on the next page.
Owners Manual - Page 6
... of your total satisfaction. Have your accessories and clothing delivered right to your dealership for all utility and recreational vehicles manufactured in the world today. Your manual contains instructions for minor maintenance, but information about major repairs is interested in your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician.
Many years...
Owners Manual - Page 12
... vehicle without the air filter element will increase your Owner's Manual. Do not exceed 50 miles (80 km) at 25 MPH (40 km/h). Safety Decals and Locations WARNING
IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of this vehicle without pre-filter. Overloading or carrying tall, off-center, or unsecured loads will severely damage the engine...
Owners Manual - Page 16
...other than other vehicles, such as motorcycles and cars. Familiarize yourself with...Vehicle
As the operator of your owner's manual, which includes valuable information about all warnings before operating a Polaris ATV. We strongly advise you are thoroughly inspected at specific intervals.
13 Age Restrictions
This vehicle is an off-road vehicle.
Read and understand your vehicle...
Owners Manual - Page 44
... repairs can be a "compression stroke" and will allow vehicle operation until it stops. The decompressor senses when the engine is found, continue pulling the rope just until the engine ...If the battery has been drained or damaged and cannot start the engine. 6.
Repeat steps 4-5 if necessary. Shift the transmission into the recoil assembly, then pull the rope abruptly and forcefully...
Owners Manual - Page 48
...accessories) is in the front tank only. The word HOT will light up . If this warning appears or serious engine...gear the transmission is applied. Service Interval/Diagnostic Mode Indicator 5. Refuel immediately if the last segment of the AWD system is...engine is enabled. 9 1 3. Mode Indicator
45 This indicator illuminates when the electrical portion of the fuel gauge clears. 8. Fuel...
Owners Manual - Page 66
..., controlling speed with the transmission still in forward and shut off the engine. 3. Restart the engine with the service brake, until it's pointing across the hill or slightly downward. 6. Dismount on the uphill side of the vehicle, turn the handlebars full left if the vehicle is on a Hill
OPERATION
1. Stop the vehicle and lock the parking brake...
Owners Manual - Page 67
... normal.
NOTE: Avoid operating the vehicle through water: 1.
After running the vehicle in water, it serviced as outlined in the maintenance chart. The following areas need special attention: engine oil, transmission oil, front and rear gearcases, and all grease fittings. Perform the services outlined in the maintenance chart. Have the vehicle serviced by applying light pressure to...
Owners Manual - Page 72
...safest, most reliable condition. When inspection reveals the need for replacement parts, use . Accessories
MAINTENANCE AND LUBRICATION
Auxiliary power outlets provide 12V power for operating accessories such as necessary. Periodic Maintenance Chart
Careful periodic maintenance will help keep your Polaris dealer.
WARNING
Improperly performing the procedures marked with safe service and...
Owners Manual - Page 73
... box sediment
E tube
Coolant Headlamp/tail lamp
" Air filter,
E main element
Recoil housing
" Brake pad wear J
Battery
" Front gearcase oil " Rear gearcase oil
(if equipped)
" Transmission oil " Engine breather
E filter (if equipped)
"
Perform these services.
70 Pre-Ride Ride Checklist on page 51. clean; change yearly Inspect level;
Owners Manual - Page 74
... oil change " Oil tank vent hose
E (if equipped) E E
J Valve clearance J Fuel system/filter
" Radiator
(if applicable) (if applicable)
100 H 100 H 100 H 100 H
12 M 12 M 12 M 12 M
1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600)
" Cooling hoses " Engine mounts
Exhaust muffler/ pipe
"
Perform these services.
71 Drain bowl periodically and prior to severe use. E Emission...
Owners Manual - Page 90
... and in the owner's manual.
Wheel Removal
1. See illustration.
1/8I (3 mm)
Front Wheel Hub Tightening
Front wheel bearing tightness and spindle nut retention are installed properly. Stop the engine, place the transmission in serious injury or death. Elevate the side of the vehicle by your authorized Polaris dealer. Maintain proper tire pressure as described on...
Owners Manual - Page 98
... it if water is present. Loosen the carburetor drain screw (1). 1 6.
Check the air box for service as soon as possible, whether you succeed in starting the engine. Turn the engine over several times using the electric start the engine. Vehicle Immersion
MAINTENANCE AND LUBRICATION
CAUTION
If your dealer before starting it, follow the procedure on...
Owners Manual - Page 102
... system. This PVT system is securely in the owner's manual. Start the engine and shift the transmission into the PVT system. Take the vehicle to expel the moisture and air-dry the belt and ... system to be some instances when water is accidently ingested into neutral. See your dealer for service as soon as the owner, you have the following instructions to make sure the PVT housing...
Owners Manual - Page 106
... a while to the wheel bearings, transmission seals, body panels, brakes and warning labels.
NOTE: If warning and safety labels are available for all zerk fittings immediately after washing, and allow the vehicle to run for the part numbers of a high pressure type car wash system for operating accessories such as hand held spot lights...
Owners Manual - Page 115
SPECIFICATIONS
Sportsman MV7
Gross Vehicle Weight Dry Weight Fuel Capacity, Front Tank Fuel Capacity, Rear Tank Towing Capacity Front Rack Capacity Rear Rack Capacity Hitch Tongue Capacity Winch Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Minimum Turning Radius Engine Oil Capacity Coolant Capacity Gearcase Oil Capacity, Front Gearcase Oil Capacity, Rear Engine ...
Owners Manual - Page 118
...
Drive Belt and Cover Problems
Possible Cause
Driving the ...engine at low RPM/low ground speed. Starting out going up of low range is highly recommended for fouled plugs or foreign material in bient temperatures. Solution
Shift transmission to about 1/8 throttle in gas tank, fuel...transmission ATVs exposed to 7 times. Contact your dealer for service.
115 Poor engine performance...
Owners Manual - Page 121
... replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten Recharge battery to flush any debris from the radiator fins. TROUBLESHOOTING
Engine Stops or Loses Power
Possible Cause
Out of fuel Kinked or plugged fuel vent line Water present in screen
Solution
Remove and clean...
Owners Manual - Page 124
... controlling state law. Engine Oil 1. ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. This warranty gives you specific legal rights, and you must take it to a Polaris dealer authorized to perform warranty service. POLARIS FURTHER DISCLAIMS...
Owners Manual - Page 130
INDEX
A
Accessories ...69, 103 ADJUSTMENTS ...109-111 Age Restrictions ...13 Air Filter Service ...89 All Wheel Drive ...43 Automatic Transmission ...40 Auxiliary Brake ...85 AWD ...43
E
Electrical Switches ...33 Electromagnetic Interference ...68 EMISSION CONTROL SYSTEMS 68 Engaging Front Gearcase ...43 Engine Cooling System ...80-81 Engine Stop Switch ...33 Equipment Modifications ...17 Exhaust...
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