2005 Polaris Touring Snowmobiles Problems and Repair Information

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Owners Manual - Page 3

...understand, and follow the safety precautions could result in this manual and on which contain chemicals known to follow all product labels... precautions in serious injury or death. WARNING The engine exhaust from this engine properly tuned and avoid unnecessary idling and spillage during fueling. PROPOSITION 65 WARNING Snowmobile engines discharge fuel and exhaust, which they operate.
Owners Manual - Page 6

... ever produced. Your Polaris dealer knows your vehicle best and is outlined in our Parts Apparel and Accessories (PAA) products, available through our online store at www.purepolaris.com. Your manual contains instructions for all utility and recreational vehicles manufactured in your service needs during, and after, the warranty period. We proudly produce an exciting line...
Owners Manual - Page 7

... how to solving problems. This section outlines specific warranty information. Operation ...58 Maintenance ...76 Polaris Products ...132 Troubleshooting ...133 This section is a quick reference guide to tailor the suspension and other features for owners and drivers and illustrates the location of important identification numbers that must be recorded in the owner's manual. Safety...
Owners Manual - Page 13

... your dealer perform track service and alignment procedures. Serious injuries may vary from person to control the machine and may seriously reduce your weight shifting ability. Turn off the ignition, raise the hood, make the adjustment, secure shields and guards, secure the hood, and then restart the engine to control your vehicle. Riding Position...
Owners Manual - Page 22

... the throttle with enough authority to ensure that rotates at specific mileage intervals. 19 See Starting a Cold Engine on page 76 of time, especially overnight, always make ...service the clutches. Maneuverability Control and maneuverability comes not only through the steering and skis, maximum control is dynamically balanced before attempting to the engine may disrupt this manual...
Owners Manual - Page 26

Do not attempt adjustment with this manual differ from the decals on your dealer. see your snowmobile, always read and follow the instructions of the decals depicted in this guard open. If any decal becomes illegible or comes off, contact your protection. Do not operate engine with engine running. Never service clutches yourself - Air Box...
Owners Manual - Page 32

... Ignition Switch Accessory Plug Brake Lever Electronic Fuel Gauge Speedometer Tachometer Electric Shock Control Gauge Engine Stop Switch Throttle Control Hood Hold Down Straps Recoil Starter Handle Choke ...3 2 11 1 12 13 16 17 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Refer to your Owner's Manual Supplement for the features on this page. Not all special features.
Owners Manual - Page 53

THE PERFECT FIT Accessories Use only Polaris traction products on the skis and track must be at least 1 1/8″ (2.86 cm... with center coolers will result because of lack of the spec to obtain proper vehicle control on hard-packed snow or ice. Track damage will result in serious personal injury or death. Track warranties are added to the track, wear strips must be maintained...
Owners Manual - Page 56

.... Have the throttle serviced immediately. If the throttle does not function smoothly, or if you to alert you discover excessive lever freeplay, DO NOT start the engine. See page 68... for Proper Operation The throttle and brake are the primary controls of snowmobiling. Read and Understand Your Owner's Manual Read the Owner's Manual completely and refer ...
Owners Manual - Page 59

...ice or poor lubrication conditions voids the track warranty. n Check Recoil Rope Inspect the recoil ...Polaris dealer for damage before using the vehicle. Operating the snowmobile with the hood open... high speeds for Proper Operation of Steering System Manually turn the skis completely to the right and...death. PRE-RIDE INSPECTIONS Before Starting the Engine n Check for extended periods of time...
Owners Manual - Page 60

... Check PRE-RIDE INSPECTIONS n Transmission: Make sure the reverse is not engaged before you start the engine. Push down to ensure the engine stops immediately. n Lighting: Check the headlight (high and low beam), taillight, and brake...being thrown by the track. There's always the possibility of some sideways vehicle movement, of applying a little more throttle than intended, or of bystanders.
Owners Manual - Page 72

... this occurs, return the machine to activate. 3. Return the machine to an authorized Polaris dealer for service as soon as possible. 69 If the engine doesn't start, take the snowmobile to an authorized Polaris dealer for service. If the throttle lever operates properly, turn the ignition switch on and go through normal starting...
Owners Manual - Page 102

This service must be done when the engine is warm or hot. Never bleed the cooling system or remove the pressure cap when the engine is cold. Elevate the front end of the machine ...level. WARNING Steam and hot liquids will not allow the recovery system to check the coolant when he performs the fall tune-up , in the coolant bottle, bleed the system of antifreeze and distilled water should ...
Owners Manual - Page 130

...fuel container using a siphon pump. If you prefer to the floor. Do not re-use the following procedure: 1. Replace the spark plugs and lower the machine to drain the fuel tank, use fuel after storage. 2. Lubricate or pack connector blocks with a jack stand so the machine is elevated and the engine... and perform steps 3 to drain the fuel system. Transfer unused fuel from connectors...
Owners Manual - Page 136

...to move Transmission in two-cycle engine repair, see your dealer if technical problems arise. Engine Troubleshooting ...TROUBLESHOOTING CAUTION: Unless you have experience and training in neutral Clutch jammed Track jammed Shift out of neutral. SEE YOUR DEALER. Machine fails to lack of spec...
Owners Manual - Page 138

... filter flow. SEE YOUR DEALER. (Deicer/isopropyl should be repaired before engine is "ON". enough fuel getting to start, check for assurance against fuel line icing.) Engine lacks power Fouled or defective spark plug(s) Fuel filter (loss of fuel line. Ice in fuel system. Engine Troubleshooting Problem Engine turns but fails to start TROUBLESHOOTING Solution Probable Cause Faulty...
Owners Manual - Page 142

... us about parts, service, or warranty, always provide the following information: 1. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Service And Warranty Information WARRANTY Obtaining Service and Warranty Assistance Read and understand the service data and the Polaris...
Owners Manual - Page 144

... resolve any of non-recommended lubricants may use any Polaris Servicing Dealer to perform warranty service. This warranty gives you specific legal rights, and you may not apply to you if inconsistent with your dealer to repair Polaris snowmobiles. If any warranty issues. Your dealer will remain in effect. Engine Oil 1. How to state. Some states do not allow...
Owners Manual - Page 146

...off-season storage as are not eligible under this engine service contract can be determined by improper fuel or oil. Gaskets are excluded from coverage. S Gearcases and transmissions are covered, as listed in the owner's manual or Polaris updates. Polaris Second Year Engine Service Contract WARRANTY Second Year Engine Service Contract is standard on Snow Check units is automatic...
Owners Manual - Page 147

... export from country to Get Service In the Country where your vehicle was purchased, you have any authorized Polaris dealer who sells the same line as proof of your move to another country, be sure to be denied. Notice If your vehicle to perform the warranty repair. You should take your vehicle is registered outside of the...

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