2006 Polaris Sportsman 700 Problems and Repair Information
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Popular 2006 Polaris Sportsman 700 Manual Pages
Owners Manual - Page 4
... gone into the engineering, design, and development of apparel, parts and accessories, available through our online store at www.purepolaris.com. We also take great pride in this owner's manual. WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD...
Owners Manual - Page 10
... and Locations WARNING
IMPROPER TIRE PRESSURE OR OVERLOADING can cause engine damage. Overloading or carrying tall, off-center, or unsecured loads will severely damage the engine. Factory setting: 40_ to the racks. For stability on temperature and altitude. Read Owner's Manual for more frequent cleaning required in SEVERE INJURY OR DEATH. S Specific carburetor jetting and...
Owners Manual - Page 14
... hazardous to operate. You should review this free safety training from a party other vehicles, such as motorcycles and cars. We strongly advise you fail to strictly follow the warnings contained in this manual can request this information on your vehicle are responsible for anyone under 16 years of our environment. This preventive maintenance program...
Owners Manual - Page 44
... charged. Service Interval/Diagnostic Mode Indicator 5. A low battery warning may have shut off to your Polaris dealer for 2.5 seconds at start-up for proper diagnosis.
1. All segments will flash, "FUEL" will display in the instrument cluster. The word HOT will blink. If this warning appears or serious engine damage could result. 9. AWD Indicator - The...
Owners Manual - Page 61
... the uphill side of the vehicle, turn around to your right until the vehicle is pointing straight uphill. 4. While holding the service brake, release the parking brake lock and slowly allow the vehicle to turn the handlebars full left if the vehicle is on more level ground.
58 Leave the transmission in forward. 8. OPERATION
Driving Safely...
Owners Manual - Page 62
... footrest level, take it to have gradual inclines. 3. Perform the services outlined in the maintenance chart. Driving Safely
Driving Through Water
OPERATION
Your ATV can result if the vehicle is not thoroughly inspected after operation in water. The following areas need special attention: engine oil, transmission oil, front and rear gearcases, and all grease fittings...
Owners Manual - Page 69
... pad wear J
Battery
" Front gearcase oil " Rear gearcase oil
(if equipped)
" Transmission oil " Engine breather
E filter (if equipped)
" Perform these services.
66 MAINTENANCE AND LUBRICATION
Periodic Maintenance Chart
Item
Perform all services at whichever maintenance interval is reached first.
(whichever comes first) Hours Calendar Miles (Km) 10 H 20 H 25 H 25 H 25 H 25 H Pre-Ride Pre...
Owners Manual - Page 70
... system
" Engine oil change " Oil filter change Inspect routing, condition Inspect; Drain bowl periodically and prior to severe use. replace lines every two years Inspect; replace if necessary Inspect ducts for vehicles subjected to storage Inspect; pressure test system yearly Perform a break-in oil change at tank cap, lines, fuel valve, filter, pump, carburetor; adjust...
Owners Manual - Page 75
...and remove the drain plug (1). Reinstall the screen fitting and rotate the fitting clockwise a minimum of the engine. 2.
Reattach the oil line.
72
NOTE: The fitting threads must be clean and free of the fitting... screen fitting (3) from the oil tank. MAINTENANCE AND LUBRICATION
Engine Oil
Oil Change (450/500)
1. Position the vehicle on the tank. NOTE: Do not over-tighten.
Owners Manual - Page 89
Make sure the wheels are critical component operations. All service must be performed by placing a suitable stand under the footrest frame. 4.
See illustration.
1/8I (.3 cm)
Front Wheel Hub Tightening
Front wheel bearing tightness and spindle nut retention are installed properly. Stop the engine, place the transmission in PARK and lock the parking brake. 2. Remove the...
Owners Manual - Page 97
...the carburetor drain screw (1). 1 6. Turn the fuel valve on page 97 for service as soon as possible, whether you succeed in ...engine. Turn the engine over several times using the electric start the engine.
If it's impossible to take your ATV to a dealer before starting it or not. MAINTENANCE AND LUBRICATION
Vehicle Immersion
CAUTION
If your vehicle becomes immersed, major engine...
Owners Manual - Page 100
...range. 4. Replace the drain plug. 2. Start the engine and shift the transmission into the PVT system. Do not hold the throttle wide open for service as soon as outlined in severe injury or death. ...WARNING
Failure to comply with the instructions in this warning can result in the owner's manual. Extensive engineering and testing has been conducted to expel the moisture and air-dry the belt and...
Owners Manual - Page 105
...engine or exhaust system.
If a high pressure water system is with a garden hose and a pail of additional accessories ... finish.
Do not allow the vehicle to run for free replacement. Grease all models. Accessory outlets are damaged, contact your ...dealer for a while to avoid damaging wheel bearings, radiator, transmission seals, body panels, brakes and warning labels. The best ...
Owners Manual - Page 115
... going up of control and vehicle overturn. TROUBLESHOOTING
Contact your Polaris dealer for service if you're unable to full throttle. Drive Belt and Cover Problems
Possible Cause Driving onto a pickup or tall trailer in gas tank, fuel lines, or carburetor. WARNING: Excessive throttle may cause loss of Warm the engine at a higher speed or use...
Owners Manual - Page 118
... speed limiter malfunction Electronic throttle control malfunction Other mechanical failure Overheated engine
Solution
Refuel Inspect and replace Replace with new fuel Inspect, clean and/or replace spark plugs Inspect, clean and/or replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten Recharge battery...
Owners Manual - Page 119
SPECIFICATIONS
SPORTSMAN 450
Gross Vehicle Weight Towing Capacity Hitch Tongue Capacity Front Rack/Storage Box Capacity Rear Rack/Storage Box Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Fuel Capacity Engine Oil Capacity Coolant Capacity Engine... BKR6E / .035 in. (0.9 mm) Dry Sump Automatic PVT (Polaris Variable Transmission)
116
Owners Manual - Page 121
SPECIFICATIONS
SPORTSMAN 500
Gross Vehicle Weight Hitch To w ing Rating Unbraked Trailer Towing Capacity* Hitch Tongue Capacity Front Rack/Storage Box Capacity Rear Rack/Storage Box Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Fuel Capacity Engine Oil Capacity Coolant Capacity Engine... PVT (Polaris Variable Transmission)
118
Owners Manual - Page 123
SPECIFICATIONS
SPORTSMAN 700
Gross Vehicle Weight Fuel Capacity Towing Rating Unbraked Trailer Towing Capacity* Front Rack Capacity Rear Rack Capacity Hitch Tongue Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Pilot ...
Owners Manual - Page 127
... you specific legal rights, and you may not apply to you must take it to a Polaris dealer authorized to state.
Damage resulting from state to repair Polaris ATVs.
When requesting warranty service you if inconsistent with Polaris recommendations.
124 We recommend the use your ATV. 2. SPARK ARRESTOR
Polaris warrants that you use of Polaris engine...
Owners Manual - Page 133
INDEX
A
Accessories ...Age Restrictions ...Air Filter Service ...All Wheel Drive ...Automatic Transmission ...Auxiliary Brake ...AWD ...102 ...46 Breather Filter ...88
E
Electrical Switches ...Emission Control Systems ...Emissions Warranty ...Engaging Front Gearcase ...Engine Break-in ...Engine Cooling System ...Engine Stop Switch ...Equipment Modifications ...Exhaust Emission Control System . 31 63...
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