2007 Polaris Ranger 4x4 500 EFI Problems and Repair Information
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Popular 2007 Polaris Ranger 4x4 500 EFI Manual Pages
Owners Manual - Page 3
WARNING
Read, understand, and follow the safety precautions could result in this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Failure to follow all of California to the State of the instructions and safety precautions in serious injury or death. WARNING
The engine exhaust from this manual and on all product labels.
Owners Manual - Page 4
... experience have gone into the engineering, design, and development of your vehicle best and is outlined in the Polaris Service Manual and should be sure to our worldwide family of your door!
1 We also take great pride in your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. Have your accessories and clothing delivered right...
Owners Manual - Page 10
.... Safety Decals and Locations
Shift Caution
SAFETY
CAUTION To avoid transmission damage, shift only when vehicle is stationary and at speeds too fast for your skills or the conditions. IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. A collision can occur with a another vehicle. • Carry more than 15 degrees 15°. Shift...
Owners Manual - Page 11
... hills or over obstacles, if you are thoroughly inspected at specific intervals.
8 SAFETY
Operator Safety WARNING
Failure to take proper precautions. A collision or rollover can result in your vehicle, including safe operating procedures. No person under the age of this vehicle in this manual can occur quickly, even during routine maneuvers like turning, or...
Owners Manual - Page 15
... accessories. • Never exceed the stated load capacity for braking. • Always wear the seat belts when operating this vehicle. Make sure the refueling area is in this manual for fuel ... this vehicle through improper installation or use or accidental starting. See page 30. • Always apply the brakes before releasing the park brake. • Always turn off the engine before ...
Owners Manual - Page 32
... at idle.
29 Always shift when the vehicle is stationary and the engine is moving or damage to the desired gear. High gear is moving .
See your dealer if you experience any shifting problems.
CAUTION
Do not attempt to shift the transmission while the vehicle is intended for the RANGER. Do not attempt to assure...
Owners Manual - Page 37
... warm up for a maximum of consciousness resulting in warm up until the engine starts. 7. Release the key when the engine starts. 6.
Engage the starter for several minutes before operating the vehicle.
34 CAUTION
Operating the vehicle immediately after starting the engine.
5. Never run an engine in the driver's seat and fasten the seat belt. Engage the...
Owners Manual - Page 39
After starting the engine and allowing it to begin driving. 6. Keeping both hands on level surfaces. NOTE: Low gear is
intended for operating the RANGER. Check your surroundings and determine your right foot to warm up, apply the service brakes, and shift the transmission into gear. 3. Practice maneuvering and using the throttle and brakes...
Owners Manual - Page 43
... by applying light pressure to engine oil, transmission oil, front and rear gearcases, and all grease fittings. Give special attention to the pedal repeatedly until braking action is normal. If it 's critical that you perform the services outlined in the Periodic Maintenance Chart beginning on page 73, and take the vehicle to serious injury or...
Owners Manual - Page 46
.... 4. Always engage the park brake after stopping the engine. Place the transmission in a sidehill position instead. Always disengage the park brake before operating the vehicle.
43 If it's unavoidable, follow these precautions: 1. Always block the downhill side of control and result in serious injury or death. Driving Safely
OPERATION
Parking ...
Owners Manual - Page 57
...Monthly Monthly
X Front suspension X Rear suspension Tires X Brake fluid level X Brake pedal travel Brake system Wheels/fasteners Frame fasteners X Engine oil level X Air filter, pre-filter...(if equipped) X Transmission oil
X Perform these services.
54 change yearly Inspect level; Item Maintenance Interval
(whichever comes first) Hours Calendar
Q Steering
Remarks
Miles (Km) Inspect; ...
Owners Manual - Page 58
...
Miles (Km) Inspect; replace if necessary Inspect duct for vehicles subjected to severe use. Inspect, lubricate, adjust Lubricate Lubricate Lubricate Inspect; lubricate; adjust; replace as needed Inspect coolant strength seasonally; adjust; Q Have an authorized Polaris dealer perform these procedures more often for proper sealing/air leaks Inspect; E Emission-Related Service...
Owners Manual - Page 59
... perform these procedures more often for wear, routing, security; clean external surfaces Inspect for leaks at tank cap, lines, fuel valve, filter, pump, throttle body; replace as needed Inspect periodically; clean; E Emission-Related Service. MAINTENANCE
Item
Periodic Maintenance Chart
Maintenance Interval
(whichever comes first) Hours Calendar E E
Q Fuel system
Remarks
Miles...
Owners Manual - Page 75
...warning can result in severe injury or death. However, as outlined in the owner's manual. • This PVT system is securely in place during operation. Do not install it...responsible for use on components. MAINTENANCE
Polaris Variable Transmission (PVT) System WARNING
Failure to comply with the instructions in this product. Extensive engineering and testing has been conducted to ensure the ...
Owners Manual - Page 80
... before the engine begins to pick up thoroughly. 3. Check the throttle pedal freeplay at low engine speed.
Apply the brakes. Start the engine. Always check the pedal for service if throttle problems arise. Never start or operate this vehicle if it to...freeplay, the throttle may be hard to neutral. 2. Shift the transmission to control, and the idle speed may also not open fully.
Owners Manual - Page 100
... entire fuel delivery system. Allow the engine to run for the recommended amount. See page 60. Add or change fluids as recommended in the Periodic Maintenance Chart beginning on page 52. • Front and rear gearcase fluid • Transmission fluid • Brake fluid (change every two years and any necessary repairs and clean the vehicle...
Owners Manual - Page 104
...Reduction - High Drive Ratio - Front: Drive Ratio - Front Tire Size - Rear Tire Pressure - Front Tire Pressure - Rear Brakes, Front/Rear Brake, Park Hood Headlight..., 5W 1.0 W
NOTE: See your Polaris dealer for clutching specifications.
101 SPECIFICATIONS
RANGER 4X4 500 EFI
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Reverse Gear Reduction - Final...
Owners Manual - Page 112
... or military personnel on assignment outside of your move to another country, be requested from country to Safety Recalls. Exported Vehicles
WARRANTY
EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply...
Owners Manual - Page 115
...is defective. WARRANTY
California Emission Control Warranty Statement
Owner's Warranty Responsibilities:
• As the LSI engine owner, you are responsible for presenting your LSI engine to a dealer authorized by POLARIS as soon as a problem exists. What is free from defects in your Owner's Safety and Maintenance Manual (herein "Owner's Manual"). The warranty repairs should , however...
Owners Manual - Page 118
... for vehicles subjected to Get Warranty Service All repairs qualifying under warranty.
lubricate; clean often Drain deposits when visible Inspect; adjust Check for leaks at no charge if the part is still under this Limited Warranty must notify the Polaris Warranty Department at 1-763-417-8650 and you the LSI engine or a dealer authorized by POLARIS, should be performed...
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