2007 Polaris Ranger 500 4x4 Problems and Repair Information
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Free 2007 Polaris Ranger 500 4x4 manuals!
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Popular 2007 Polaris Ranger 500 4x4 Manual Pages
Owners Manual - Page 3
WARNING
The engine exhaust from this manual and on all of California to cause cancer, birth defects or other reproductive harm. Failure to follow all product labels. WARNING
Read, understand, and follow the safety precautions could result in this product contains chemicals known to the State of the instructions and safety precautions in serious injury or death.
Owners Manual - Page 4
... your accessories and clothing delivered right to your dealership for all utility and recreational vehicles manufactured in your service needs during, and after, the warranty period. For safe and enjoyable operation of Polaris owners. Many years of experience have gone into the engineering, design, and development of excellence for minor maintenance, but information about major repairs...
Owners Manual - Page 10
... only. A collision can result in turns. • Wear eye protection. Discretionary Warning
WARNING Caution Improper vehicle use throttle and brakes gradually. Safety Decals and Locations
Shift Caution
SAFETY
CAUTION To avoid transmission damage, shift only when vehicle is stationary and at low speeds. ALWAYS: • Avoid paved surfaces which may adversely affect handling...
Owners Manual - Page 11
... over obstacles, if you to strictly follow the warnings contained in this vehicle. This vehicle handles differently than other vehicles, such as a passenger in this manual can be hazardous to operate. No person under 16 years of 5 may ride as motorcycles and cars.
Operation is not a toy and can result in severe injury or death...
Owners Manual - Page 15
... turn off the engine before getting out of the vehicle. Cargo should be...manual for braking. • Always wear the seat belts when operating this vehicle. SAFETY
Operator Safety
• Never modify this vehicle through improper installation or use of accessories. • Never exceed the stated load capacity for fuel...arms and legs inside the cab frame while the vehicle is in motion. •...
Owners Manual - Page 32
...moving . See your dealer if you experience any shifting problems.
CAUTION
Do not attempt to shift the transmission while the vehicle is important to assure proper
transmission function. Gear Selector
H: High Gear L: Low Gear ... shift gears with the engine idling, move the lever to the transmission could result. Always shift when the vehicle is stationary and the engine is moving or damage ...
Owners Manual - Page 37
... pedal fully while cranking to aid in severe injury or death. Release the key when the engine starts. NOTE: If a warm engine has cooled to neutral. 4. Release the throttle pedal immediately after the engine starts. Shift the transmission to a point where it stops. 6. Engage the starter for a maximum of the choke (half way out...
Owners Manual - Page 39
... the service brakes, and shift the transmission into ...gear. 3. Keeping both hands on the steering wheel, slowly release the brakes and depress the throttle with light loads.
36 Practice maneuvering and using the throttle and brakes on hard-packed surfaces with your path of travel. 4. OPERATION
Driving Safely
Driving Procedure
1. Drive slowly. After starting the engine...
Owners Manual - Page 43
... dry the brakes by applying light pressure to engine oil, transmission oil, front and rear gearcases, and all grease fittings. Give special attention to the pedal repeatedly until braking action is normal. If it 's critical that you perform the services outlined in major damage if the vehicle isn't serviced correctly and promptly. Follow these procedures when...
Owners Manual - Page 46
... loss of the wheels if leaving the vehicle on a hill, or park the vehicle in gear. 2. Place the transmission in a sidehill position instead.
Always disengage the park brake before operating the vehicle.
43 Driving Safely
OPERATION
Parking on an Incline
Avoid parking on the downhill side. Turn the engine off. 4. Block the rear wheels on...
Owners Manual - Page 57
...Front suspension X Rear suspension Tires X Brake fluid level X Brake pedal travel Brake system Wheels/fasteners Frame fasteners X Engine oil level E X ...Transmission oil
X Perform these services.
54 E Emission-Related Service. change yearly Make adjustments as needed Inspect periodically Check terminals; Q Have an authorized Polaris dealer perform these procedures more often for vehicles...
Owners Manual - Page 58
.../flange Drive belt Cooling system (if applicable) X Engine oil change E X Oil filter change at one month Replace with oil change E (break-in) X General lubrication Shift Linkage
Q Steering
MAINTENANCE
Remarks
Miles (Km) Inspect; replace as needed Inspect coolant strength seasonally; Q Have an authorized Polaris dealer perform these procedures more often for proper sealing/air...
Owners Manual - Page 59
...if X equipped)
Headlight aim
X Perform these services.
56 clean;
E Emission-Related Service. apply dielectric grease to connectors subjected to severe use. Inspect; replace worn parts Inspect; Q Have an authorized Polaris dealer perform these procedures more often for wear, routing, security; X Radiator (in applicable) X Cooling Hoses X Engine mounts Exhaust muffler/ pipe X Spark...
Owners Manual - Page 75
...of this system remains safe: • Always follow all recommended maintenance procedures. Extensive engineering and testing has been conducted to ensure the safety of force on clutch components.
...high speed. MAINTENANCE
Polaris Variable Transmission (PVT) System WARNING
Failure to comply with the instructions in this warning can result in the owner's manual. • This PVT system...
Owners Manual - Page 82
... Check the throttle pedal freeplay at low engine speed. Shift the transmission to pick up thoroughly. 3. Always check the pedal for service if throttle problems arise.
Engage the park brake. If ... and return before the engine begins to neutral. 2.
Apply the brakes. Park Brake Throttle Pedal
Throttle Freeplay Inspection
1. Never start or operate this vehicle if it will cause ...
Owners Manual - Page 105
Turning Radius Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Max. SPECIFICATIONS
RANGER 2X4
Gross Vehicle Weight Dry Weight Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance Min. Cargo Box Load Engine Displacement Bore x Stroke Pilot Jet Main Jet Needle Jet Jet Needle Air Screw Alternator Output ...
Owners Manual - Page 106
... hydraulic disc Foot activated, mechanical 2 dual beam, 35W, quartz/halogen 2 single beam, 5W 2 single beam, 5W 1.0 W
NOTE: See your Polaris dealer for jetting and clutching specifications.
103 Rear Tire Pressure - Low Gear Reduction - Reverse Gear Reduction - SPECIFICATIONS
RANGER 2X4
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - High Drive Ratio - Final...
Owners Manual - Page 108
... Foot activated, mechanical 2 dual beam, 35W, quartz/halogen 2 single beam, 5W 2 single beam, 5W 1.0 W
NOTE: See your Polaris dealer for jetting and clutching specifications.
105 SPECIFICATIONS
RANGER 4X4
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Front: Drive Ratio - Front Tire Size - High Drive Ratio - Reverse Gear Reduction - Low Gear Reduction -
Owners Manual - Page 116
...'s authorized location as your vehicle was originally purchased, all warranty coverage will no longer be denied. How to perform the warranty repair. If Purchased From A Private Party: If you have not followed the procedure set out above, your vehicle will be eligible for warranty or service bulletin coverage of any kind. (Vehicles registered to vehicles that have any authorized Polaris...
Owners Manual - Page 118
... the emission control system warranty on your LSI engine is defective, the part will repair your LSI engine at 1-763-417-8650.
115 "The California Air Resources Board has designated this engine for two (2) years. Your emission control system includes parts such as an LSI engine which produces 25 and greater horsepower and the vehicle has a six (6) or...
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