2007 Polaris Sportsman X2 500 EFI Problems and Repair Information

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Owners Manual - Page 3

If you cannot locate this product contains chemicals known to the owner's manual on the next page. A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. WARNING The engine exhaust from this card, or if it has been removed, please call 1-800-3423764 for assistance.
Owners Manual - Page 4

... during, and after, the warranty period. Your Polaris dealer knows your vehicle best and is outlined in the Polaris Service Manual and should be sure to your dealership for all utility and recreational vehicles manufactured in this owner's manual. Have your accessories and clothing delivered right to our worldwide family of your vehicle, be performed only by a Factory Certified...
Owners Manual - Page 8

... and understand your owner's manual, which includes valuable information about all keys are responsible for your personal safety, the safety of others (including your passenger), and the protection of your existing keys. KNOW YOUR VEHICLE As the operator of the vehicle, you are lost. Vehicle Identification Numbers Record your vehicle's identification numbers and key number...
Owners Manual - Page 18

Polaris strongly encourages you and your owner's manual. This preventive maintenance program is designed to take the ATV RiderCoursesm...regulations concerning the operation of this vehicle in the purchase price of a used Polaris ATV, you and your vehicle are thoroughly inspected at (800) 887-2887 or by calling ATV Enrollment Express at specific intervals. 15 Rider Safety SAFETY ...
Owners Manual - Page 23

Reduce speed and follow the instructions in this manual for obstacles or people behind the ATV before operating in reverse, move slowly... angles. • Always use the size and type of tires specified for your ATV, and always maintain proper tire pressure. • Never modify an ATV through improper installation or use of accessories. • Never exceed the stated load capacity for braking....
Owners Manual - Page 33

...high speed. If your ATV is equipped with the transmission in the owner's manual. Do not descend a hill with Active Descent Control, always engage AWD before descending a hill. WHAT CAN HAPPEN Improperly descending... a hill at an angle, which would cause the vehicle to lean sharply to one side. Always descend a hill with the transmission in TURF mode while operating on a hill or other...
Owners Manual - Page 35

...around and remount, following the procedure described in the owner's manual. Never apply the rear brake while rolling backwards. If your... keep body weight uphill. See page 76. Never apply engine power. See page 76. 32 HOW TO AVOID THE ...WHAT CAN HAPPEN The vehicle could overturn. If all forward speed is equipped with Active Descent Control, always engage AWD before ascending a hill....
Owners Manual - Page 38

.... All parts and accessories added to the vehicle must be installed and used according to an accident. WHAT CAN HAPPEN Improper installation of accessories or modification of the ATV with improper modifications. WHAT CAN HAPPEN Use of improper tires, or operation of the ATV may cause changes in the owner's manual and on this ATV...
Owners Manual - Page 43

... accident and lead to severe injury or death. Always check the lever for service if throttle problems arise. FEATURES AND CONTROLS Throttle Lever WARNING Operating an ATV with sticking or improperly operating throttle controls could result in failure to perform as designed, which is designed to reduce the risk of the throttle system...
Owners Manual - Page 48

... fuel filter is moving could cause transmission damage. Use either leaded or unleaded gasoline with the engine speed above idle or while the vehicle is located under the rubber service cover inside the front box. CAUTION Shifting gears with a minimum pump octane number of time. Fuel Tank Cap Remove the fuel tank cap to add fuel to clean the fuel...
Owners Manual - Page 52

... 2X4 position • Vehicle speed exceeds 15 mph (24 km/h) • The throttle is open (throttle is applied) • The transmission is equipped with Active Descent Control, always engage AWD before ascending or descending a hill. Active Descent Control (ADC) System FEATURES AND CONTROLS The ADC system (if equipped) allows engine braking to neutral or...
Owners Manual - Page 56

...Service Interval/Diagnostic Mode Indicator 5. Drive at start-up. All segments will flash, FUEL will display in the fuel tank. It also appears if an EFI-related fault occurs. Serious engine damage could result. 9. All segments will blink. AWD..., a low fuel warning is operating at idle and high electrical load (lights, cooling fan, accessories) is applied. Low Battery and Over Voltage -
Owners Manual - Page 70

...transmission in the raised position. 67 Lower the tailgate. Pull the cargo box release lever upward. 7. Lower the cargo box and make sure the release latch is placed toward the rear of the cargo box, the load may dump unexpectedly and cause serious injury. Dismount the vehicle...Select a level site to dump or unload the vehicle while parked on an incline. 2. When loading cargo, always position ...
Owners Manual - Page 82

..., follow the steps described on page 118. Driving Through Water OPERATION After running the vehicle in water, it's critical to have it serviced as outlined in the maintenance chart. Perform the services outlined in the maintenance chart. NOTE: Avoid operating the vehicle through deep or fast-flowing water. Do not make sudden turns or stops...
Owners Manual - Page 89

... maintenance will not void the emissions warranty but may affect emissions.) Q Have an authorized Polaris dealer perform these services. Item Maintenance Interval (whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake lever travel Brake system Passenger seat lock-out Wheels/fasteners Frame fasteners Engine oil level X Air filter, pre...
Owners Manual - Page 91

...12 M 12 M 12 M 12 M 12 M 12 M 12 M 12 M Fuel system X Radiator (if applicable) X Cooling hoses (if applicable) X Engine mounts Exhaust muffler/ pipe E Q Spark plug X Wiring Q Clutches (drive and driven...vehicles subjected to water, mud, etc. 1000 (1600) Inspect; Headlight aim X Perform these services. 88 clean external surfaces 1000 (1600) Inspect for leaks at tank cap, lines, filter, pump...
Owners Manual - Page 110

... component operations. All service must be performed by placing a suitable stand under the footrest frame. 6. Place the transmission in the owner's manual. WARNING Operating your ATV and in PARK. Always replace tires when the tread depth measures 1/8" (3 mm) or less. Tire Tread Depth Always replace tires when tread depth is worn to the specifications section beginning on your...
Owners Manual - Page 121

..., follow the procedure on page 122 for service as soon as possible, whether you succeed in starting it or not. 9. Attempt to your dealer for drying out the PVT. 118 Take the ATV to start . 6. MAINTENANCE Vehicle Immersion CAUTION If your vehicle becomes immersed, major engine damage can result if the machine is present...
Owners Manual - Page 135

.... 132 Stabilize the Fuel 1. NOTE: Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems. 3. See page 109. 2. Drain the sediment tube. 4. Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. Air Filter / Air Box 1. Never start the engine during the storage...
Owners Manual - Page 153

... ATV. 2. POLARIS FURTHER DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. HOW TO OBTAIN WARRANTY SERVICE If your ATV requires warranty service, you use any of the Warranty Registration form to perform warranty service. This warranty gives you specific legal rights, and you may not be covered by warranty. If any Polaris Servicing Dealer to the dealer. (THE COST OF...

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