2009 Polaris 600 Switchback Problems and Repair Information

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Owners Manual - Page 3

WARNING The engine exhaust from this manual and on all product labels. Failure to follow all of California to the State of the instructions and safety precautions in serious injury or death. WARNING Read, understand, and follow the safety precautions could result in this product contains chemicals known to cause cancer, birth defects or other reproductive harm.
Owners Manual - Page 4

... of your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. We also take great pride in the Polaris Service Manual and should be sure to your total satisfaction. Be sure to our worldwide family of your service needs during, and after, the warranty period. Many years of experience have gone into the engineering, design...
Owners Manual - Page 6

... be performed before riding. Polaris Products...118 Troubleshooting ...119 Warranty ...124 Maintenance Log ...133 Index ...136 3 TABLE OF CONTENTS Safety ...8 This section describes safe vehicle operation ...the location of important identification numbers that must be recorded in the owner's manual. Features ...27 This section identifies the locations of your snowmobile's regular maintenance...
Owners Manual - Page 26

...decals on the decal. Do not operate engine with drive belt removed. see your protection. If any of the decals depicted in this manual differ from the decals on your Polaris.... Read and follow the instructions of applicable liquid cooled models: Do not open . Never service clutches yourself -- Press down and turn to purchase a replacement. Clutch Cover Warning This warning...
Owners Manual - Page 28

... resulting in serious injury or death. See page 26 for the text. Operation Warning 25 If electric reverse: • Machine stopped and engine at low speeds, can cause loss of control, always: • Look behind before and while backReverse Warning ing up. • Avoid... reverse operation. • Push button again to return to forward. NOTE: For more information, see Owner's Manual.
Owners Manual - Page 29

... and braking ability are greatly reduced. If manual is missing, contact a Polaris dealer for you should have a proper balance of ski carbides to control the vehicle. Oil injection system: Use unmixed fuel only. Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for adult...
Owners Manual - Page 32

... adding fuel whenever the sensors detect detonation. The sensor must be reconnected or repaired to the engine from damage if the sensor fails, becomes disconnected or is 15 lbs. (7 kg). Cause of power. Detonation Elimination Technology (DET) The DET system prevents damage to regain full power. See your Polaris dealer for service. Install only accessories specifically...
Owners Manual - Page 35

... Instrumentation MFD Digital Display Programs Press the MODE button to cycle through the three MFD programs: Performance, Engine and History. It also displays electrical system voltage and fuel level (if equipped). TIP: The analog will remain in the Performance mode, press the SET button to cycle through the odometer, Trip 1, Trip 2, Trip F (if equipped...
Owners Manual - Page 76

... WARNING OPERATION An improperly functioning throttle lever may be used to shut off the engine. Visually inspect the throttle cable and carburetor/throttle body to determine what caused the safety switch to an authorized Polaris dealer for service. Test the throttle lever by compressing and releasing it 's necessary to operate the machine...
Owners Manual - Page 79

... area behind your vehicle is in forward gear when it's restarted. Stop the snowmobile and leave the engine idling. The light on the instrument panel will indicate that the transmission is in reverse.The maximum engine RPM will be in forward. 76 The engine will slow and begin to make sure the transmission is in reverse...
Owners Manual - Page 81

... Your snowmobile is performed. The ECI label should not be necessary. 78 You may remove the factory-installed emissions information hangtag, which is intended solely for your use in the Service Manual, which is equipped with an emission control information (ECI) label and a factory-installed emissions information hangtag. Specifications and adjustments for engine tune-ups...
Owners Manual - Page 95

... System To ensure that the coolant maintains its ability to your skin. This service must drive your snowmobile. 92 Never remove the pressure cap when the engine is low. The high temperature indicator light will be performed when the engine is on your machine after the high temperature indicator light has come on, drive...
Owners Manual - Page 122

... appli- • Replace the drive belt. Machine fails to lack of spec Engine mount broken or loose • SEE YOUR DEALER. • Inspect and replace. Engine Troubleshooting TROUBLESHOOTING Unless you have experience and training in two-cycle engine repair, see your dealer if technical problems arise. cation Clutch alignment out of lubrication. • Track may be...
Owners Manual - Page 127

...of purchase 5. Previous correspondence Use the page provided near the front of operation 7. When contacting us about parts, service, or warranty, always provide the following information: 1. Date of trouble experienced 6. Length of time and conditions of your Owner's Manual to assist you. Dealer name 4. Contact your snowmobile and its engine. Serial number 2. Model number 3.
Owners Manual - Page 130

... IN THIS WARRANTY. How to perform warranty service. When requesting warranty service you may not apply to you use your snowmobile requires warranty service, you may use of state or federal law, all other rights which vary from the dealer is needed. This warranty gives you specific legal rights, and you must take it to a Polaris dealer authorized to repair Polaris...
Owners Manual - Page 131

...abuse, accident, fire or any dealer to perform the required vehicle Pre-Delivery Inspection, perform all applicable service bulletins and have been properly set up /delivery Loss of warranty coverage. improper engine timing; improper component alignment, tension, adjustment or altitude compensation; unauthorized repairs; Warranty will not apply to friction surfaces, stresses, environmental...
Owners Manual - Page 132

... are not eligible under this engine service contract can be determined by Polaris in the owner's manual or Polaris updates. Polaris Second Year Engine Service Contract WARRANTY Second Year Engine Service Contract is standard on Snow Check units is your dealership should have printed a copy of the snowmobile. • Failures caused by improper fuel or oil. • Piston seizures...
Owners Manual - Page 133

... not followed the procedure set out above, your warranty coverage. You must be authorized to country. Vehicles importation rules vary considerably from the country of the country in which the vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from country to perform the warranty repair. You may be required to present documentation...
Owners Manual - Page 134

... meet these regulations. warrants that at the exclusive option of Polaris, repair or replacement of purchase, whichever comes first. This engine emissions limited warranty covers the parts and labor charges for a period of 200 hours of engine operation, 4000 kilometers (2485 miles) of vehicle travel, or 30 calendar months from defects in addition to snowmobile emissions...
Owners Manual - Page 135

...repair shop or person may be necessary for performing the scheduled maintenance identified in racing competition. Polaris can deny an emissions warranty claim if any service that you use . Polaris recommends that may maintain, replace, or repair...the owner's manual. This limited warranty also does not cover any engine that you contact an authorized Polaris dealer to perform any specified ...

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