2009 Polaris Ranger 4x4 500 EFI Problems and Repair Information
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Popular 2009 Polaris Ranger 4x4 500 EFI Manual Pages
Owners Manual - Page 3
Failure to cause cancer, birth defects or other reproductive harm. WARNING
The engine exhaust from this manual and on all of California to follow all product labels. WARNING
Read, understand, and follow the safety precautions could result in this product contains chemicals known to the State of the instructions and safety precautions in serious injury or death.
Owners Manual - Page 4
... of apparel, parts and accessories, available through our online store at www.purepolaris.com. We also take great pride in this owner's manual. Have your accessories and clothing delivered right to your dealership for minor maintenance, but information about major repairs is interested in your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician.
Owners Manual - Page 8
... decals on the vehicle. Replacement safety decals are provided by Polaris at no charge.
TIRE PRESSURE IN PSI (KPa): RANGER - 2X4 and 4X4 FRONT 10 (69) REAR 10 (69) RANGER - 6X6 FRONT 10 (69) CENTER 10 (69) REAR 10 (69) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES. For stability on...
Owners Manual - Page 11
... handles differently than other vehicles, such as a passenger in this manual can result in your owner's manual. Know Your Vehicle
As the operator of the vehicle, you are thoroughly inspected at specific intervals.
8 SAFETY
Operator Safety WARNING
Failure to strictly follow the warnings contained in this vehicle. Read and understand your owner's manual, which includes valuable...
Owners Manual - Page 15
... and legs inside the cab frame while the vehicle is in this vehicle. See page 21 for this vehicle. See page 28. • Always apply the brakes before engaging or releasing the park brake. • Always turn off the engine before getting out of accessories. • Never exceed the stated load capacity for fuel safety warnings. •...
Owners Manual - Page 28
... the console.
See your dealer if you experience any shifting problems.
NOTICE
Do not attempt to the transmission could result. Do not attempt to shift gears with engine speed above idle or while the vehicle is moving or damage to shift the transmission while the vehicle is moving .
High gear is intended for the RANGER. NOTE...
Owners Manual - Page 45
... to engine oil, transmission oil, front and rear gearcases, and all grease fittings.
Follow these procedures when operating through water up to a maximum recommended depth equal to the pedal repeatedly until braking action is normal. Always determine water depths and current before starting the engine, perform the service outlined on page 76, and take the vehicle...
Owners Manual - Page 59
... Frame fasteners X Engine oil level X Air filter, pre-filter E X Air box sediment E tube Coolant (if applicable) Headlamp/tail lamp X Air filter, E main element X Brake pad wear
Q
Battery X Front Gearcase Oil (if equipped) X Middle Gearcase Oil (if equipped) X Rear gearcase oil (if equipped) X Transmission oil
X Perform these services.
56 E Emission-Related Service. apply dielectric grease...
Owners Manual - Page 60
...dealer perform these procedures more often for proper sealing/air leaks Inspect; E Emission-Related Service. Periodic Maintenance Chart
Item Maintenance Interval
(whichever comes first) Hours Calendar X Engine breather E filter (if equipped) X Engine oil change at one month Check tension, adjust Lubricate all fittings, pivots, cables, etc. replace if necessary Inspect duct for vehicles...
Owners Manual - Page 61
...fuel valve, pump, throttle body; clean; replace worn parts Inspect;
adjust as needed Adjust as needed Inspect Inspect for vehicles subjected to water, mud, etc. E Emission-Related Service. replace as needed Inspect periodically; apply dielectric grease to connectors subjected to severe use. X Radiator (in applicable) X Cooling Hoses X Engine...aim
X Perform these services.
58 ...
Owners Manual - Page 77
...74 The PVT system has been precision balanced. However, as outlined in the owner's manual. • This PVT system is securely in severe injury or death. When To... cover, etc.). Extensive engineering and testing has been conducted to comply with the instructions in this warning can result in place during operation. MAINTENANCE
Polaris Variable Transmission (PVT) System WARNING
...
Owners Manual - Page 85
... pedal for service if throttle problems arise.
Shift the transmission to pick up thoroughly. 3. Measure the distance the throttle pedal moves before starting the engine and occasionally ...engine begins to neutral. 2. Engage the park brake. Start the engine.
Freeplay should be hard to control, and the idle speed may also not open fully. Never start or operate this vehicle...
Owners Manual - Page 89
... the connector as soon as needed. NOTE: If performing this occurs, move the park brake lever to neutral. 3. Position the vehicle on a level surface. 2. Loosen or tighten the...hours thereafter to proper tension.
1. Shift the transmission to the forward-most position, then inspect and adjust park brake cable tension. Position the vehicle on a level surface. 2. MAINTENANCE
Brakes
Park...
Owners Manual - Page 106
... removes water from fuel systems, stabilizes fuel and
removes carbon deposits from pistons, rings, valves and exhaust systems.
3. Drain the sediment tube. Never start the engine during the storage ...Storage Tips
MAINTENANCE
NOTICE
Starting the engine during the storage period.
Clean the Exterior Make any necessary repairs and clean the vehicle as recommended in the Periodic Maintenance ...
Owners Manual - Page 108
... should be checked by
an authorized Polaris dealer.
5. Secure the fuel cap, oil cap and seat. 6. Stop the engine. 3. Remove the key to the front A-arm bolt pockets.
... section on page 54.
Apply the brakes. Place the transmission in the vehicle. Transporting the RANGER
Follow these procedures when transporting the vehicle. 1. Install it 's not pinched or restricted in an...
Owners Manual - Page 110
..., mechanical 2 single beam, 50W, quartz/halogen 10 L.E.D. (.28W) 10 L.E.D. (3.1W) 1.0 W
NOTE: See your Polaris dealer for clutching specifications.
107 SPECIFICATIONS
RANGER 4X4 500 EFI
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - High Drive Ratio - Rear Tire Size - Front Tire Size - Reverse Gear Reduction - Front Tire Pressure - Front: Drive Ratio -
Owners Manual - Page 118
... country where it was purchased, Warranty or Service Bulletin repairs may not give authorization for export.
If You Move: If you move to another country, be sure to contact Polaris Customer Assistance and the customs department of the country in your vehicle was purchased, you move . Exported Vehicles
WARRANTY
EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS...
Owners Manual - Page 123
..., Warning...80-81 Auxiliary Outlets ...24 AWD ...52 AWD/Differential Lock Switch...27 Axle Nut Torque ...88
C
Capacity, Weight ...47 Cargo ...46-47 Cargo Box, Dumping...48 Changing Coolant ...71 Changing Gears ...25 Changing Oil Engine ...62 Front Gearcase...67 Rear Gearcase ...68 Transmission/Main Gearcase . . 66 Chart, Gearcase Specifications ...65 Chart, Periodic Maintenance ...54...
Owners Manual - Page 125
...Pump Priming ...64 Oil, Engine...60-64 Oil, Synthetic ...60 Operation on Public Lands ...53 Operation, Cooling System ...71 Operation, Transmission ...Transmission ...65
P
Park Brake ...28 Park Brake Adjustment ...86 Park Brake Inspection ...85 Parking on an Incline...45 Parking the Vehicle ...50 Periodic Maintenance Chart ...54-58 Plug Condition...70 Plug Gap ...69 Plug Torque ...69 Plug, Accessory...
Owners Manual - Page 126
... ...106-107 Specifications, Gearcase ...65 Speed, Idle ...83 Speed, Towing ...49 Stabilizing the Fuel ...103 Starting the Engine ...35 Steering Wheel, Adjustment ...31 Stopping the Engine ...36 Storage Area...104 Battery...97 Covers ...104 Fluid Levels ...104 Inspection ...103 Lubrication ...103 Oil and Filter ...103 Removal ...105 Suspension Adjustment...87 Switches AWD Switch...27 Differential...
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