2009 Polaris Sportsman 90 Problems and Repair Information
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Popular 2009 Polaris Sportsman 90 Manual Pages
Owners Manual - Page 3
WARNING
The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance. A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. If you cannot locate this product contains chemicals known to the State of California to the owner's manual on the next page.
Owners Manual - Page 10
...vehicle handles differently than 12 years of age and Y-6 Keep this owner's manual. Purchasers an adult. Y-12 90cc models are designed for procedures before operating a Polaris ATV. A Polaris ATV is not a toy and can be hazardous to operate the ATV unless the guest has read this manual... in this manual and all... Read this manual with the...vehicle. Understand all • ...
Owners Manual - Page 27
... on uphill side, or to either side if pointed straight uphill. Turn the ATV around and remount, following the procedure described in the Owner's Manual. Never apply engine power. Apply the front brakes gradually (right lever). When fully stopped, apply the rear brake as well, and then lock the parking brake. Never...
Owners Manual - Page 30
...manual. Operating Over Obstacles
Improperly operating over large obstacles such as ice, travel slowly and use of accessories.
Skidding or Sliding
Skidding or sliding can cause loss of control or an accident. All parts and accessories added to the vehicle...fallen trees. Safety
Safety Warnings
Improper Vehicle Modifications
Improper installation of accessories or modification of the ATV may ...
Owners Manual - Page 51
... ride with sticky brakes. This must never add their
own gasoline. Always have an adult put gas in your ATV has sticky brakes. You could be done by squeezing them toward the
handlebar and...your ATV needs more gas. Never try to see if your ATV safely. Never start the engine if your ATV. They must read the instructions and warnings on page 15 of this manual. Before anyone adds ...
Owners Manual - Page 62
.... 5. Push the engine stop switch up to the rider's right wrist. 2. Attach the tether strap securely to the vehicle and to the ON position. 6. The neutral light will come on when the lever is located slightly above the choke lever. 1. Press the start button is in neutral. Shift the transmission to let others...
Owners Manual - Page 63
...WARNING
Operating an ATV with a sticking or improperly operating throttle. Always check the lever for service if throttle problems arise. Never start or operate an ATV with sticking or improperly operating throttle controls could cause... your dealer for free movement and return before starting the engine. Also check occasionally during operation. Failure to severe injury or death.
Owners Manual - Page 65
... the desired gear. Always shift when the vehicle is stationary and the engine is moving . See your dealer if you experience any shifting problems.
Shift Pattern
F: Forward Gear N: Neutral R: Reverse
NOTICE: Do not attempt to the transmission could result. Do not try to shift gears with engine speed above idle or while the ATV is...
Owners Manual - Page 71
...engine until the battery is provided in the tool kit for removing or installing the lever. If not installed, make sure the rubber cap is on the left side of the ATV. Kick-Start Lever 7. Position the vehicle... on the kick-start lever back into place.
68
Lock the parking brake. 4. Store the lever under the seat when it's not installed.
5. Shift the transmission to ...
Owners Manual - Page 72
... oil may result in serious injury or death. Perform the following the procedures for the engine. NOTICE: Excessive heat build-up during the first three hours of use the recommended oil. Read and understand all safety warnings outlined in the safety section of this owner's manual. Break-in Period
The break-in period...
Owners Manual - Page 91
Shift the transmission to turn the handlebars full left if the vehicle is pointing straight uphill. 5. While holding the brake, release the parking ...side of the ATV, turn around to roll around . 1. Staying uphill of the vehicle, or on the left . 6. Operation
Turning Around on a Hill
If the vehicle stalls while climbing a hill, never back it 's pointing across the hill or slightly...
Owners Manual - Page 107
... procedures more often for leaks at tank cap, lines, fuel valve, filter, pump, carburetor;
X Perform these services.
104 Maintenance
Periodic Maintenance Chart
Item
E Q XQ QE QE X Q Carburetor air intake ducts/flange Drive belt Brake pad wear Fuel system Fuel filter Engine mounts Exhaust muffler/pipe Ignition timing
Maintenance Interval (whichever comes first)
Hours 50 50 50 100...
Owners Manual - Page 113
Maintenance
Engine Oil Change
1. 2. 3. 4. Clean the area around the pre-filter plug. CAUTION! Start the engine. Stop the engine. Allow it to idle for two to contact skin.
110
Position the vehicle on a level surface. Do not allow hot oil to three minutes. Hot oil can cause burns to skin.
Owners Manual - Page 122
Maintenance
Vehicle Immersion
5. If water has been ingested into the transmission, follow the procedure on . 10. Attempt to your dealer for drying the ...not. 12. Turn the fuel valve on page 121 for service as soon as possible, whether you succeed in starting it with a new plug. 8. Turn the engine over several times using the electric start the engine. Drain Screw
119 Loosen the...
Owners Manual - Page 123
...the CVT housing is securely in the owner's manual. • This CVT system is intended for use on components. The CVT system rotates at a high speed. Extensive engineering and testing has been conducted to comply with... and additional loads on Polaris products only. Maintenance
Constant Variable Transmission (CVT) System
WARNING
Failure to ensure the safety of the CVT system.
Owners Manual - Page 164
... and seat. 5. Place the transmission in gear. 3. Turn the fuel valve off. 6. The rack, bumper or handlebars do not offer enough support for your Polaris dealer.
161 Lock the parking brake. 4. Maintenance
Transporting the ATV
Follow these procedures when transporting the ATV. 1. Always tie the frame of accessories available for tie-down while...
Owners Manual - Page 176
..., clean and/or replace spark plugs Inspect, clean and/or replace spark plugs See your Polaris dealer Set gap to specs or replace plugs Check all connections and tighten Recharge battery with .5 amp charger Replace with recommended fuel Inspect and clean or replace See your Polaris dealer See your Polaris dealer
173
Owners Manual - Page 180
... use your dealer require any Polaris Servicing Dealer to repair Polaris ATVs. Should your original selling dealer; Mixing oil brands or using non-recommended oil may also have other warranty terms will contact the appropriate personnel at Polaris. Polaris suggests that you may cause engine damage. This warranty gives you specific legal rights, and you use...
Owners Manual - Page 185
DATE SERVICE INTERVAL TECHNICIAN SERVICE PERFORMED / COMMENTS
10 Hours (Break-in)
40 Hours
50 Hours
80 Hours
182 This will provide you and future owners with an accurate log of your manual to your dealer each time your vehicle is serviced. Maintenance Log
Present this section of maintenance and services performed.
Owners Manual - Page 189
..., Rear ...132 Brake Freeplay ...129-132 Brake Freeplay Specifications . . 129 Brake Lever Travel ...133 Brake Levers ...44 Brake, Parking ...64 Brakes ...63-64 Break-in Period ...69-71
A
B
Camber and Caster ...136 Carburetor ...124-125 Choke Lever ...58 Cleaning ...153 Clothing ...11 Constant Variable Transmission 120 Consumer Product Safety ...9 CVT Drying ...121...
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