2010 Polaris Outlaw 525 S Problems and Repair Information
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Free 2010 Polaris Outlaw 525 S manuals!
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Popular 2010 Polaris Outlaw 525 S Manual Pages
Owners Manual - Page 2
WARNING
The engine exhaust from this card, or if it has been removed, please call 1-800-342-3764 for assistance. A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. If you cannot locate this product contains chemicals known to the State of California to the owner's manual on the next page.
Owners Manual - Page 8
For safe and enjoyable operation of your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) technician. Your Polaris dealer knows your vehicle best and is outlined in the Polaris Service Manual and should be sure to your service needs during, and after, the warranty period. Be sure to return to your dealership for all utility...
Owners Manual - Page 28
... traveling down the hill when possible.
24 Travel straight down a hill at an angle, which would cause the vehicle to lean sharply to one side. Do not descend a hill with the transmission in the owner's manual. Safety
Safety Warnings
Descending Hills Improperly
Improperly descending a hill could cause loss of control or overturn. •...
Owners Manual - Page 30
.... Never apply the rear brake while rolling backwards. See page 75.
26 Turn the ATV around and remount, following the procedure described in the owner's manual. Apply the front brake slowly. Never apply engine power.
Owners Manual - Page 33
...manual. Operating Over Obstacles
Improperly operating over large obstacles such as outlined in this ATV and should be genuine Polaris Industries Inc. or equivalent components designed for use of control or overturn (if tires...skidding or sliding.
29 Safety
Safety Warnings
Improper Vehicle Modifications
Improper installation of accessories or modification of the ATV may cause changes...
Owners Manual - Page 56
... full stroke. To shift into reverse, see page 54. See page 53. Upshift
Downshift
52 Features and Controls
Manual Shift
Shift Pedal The gear shift pedal is located in front of the pedal shifts the transmission to the next gear in the shifting sequence.
One full stroke of the left-hand footpeg.
Owners Manual - Page 57
...clutch could cause loss of control or vehicle overturn. Squeeze and hold the brake ...stroke. When starting from a stopped position, place the transmission in first gear, simultaneously release the throttle, disengage the...disengage the clutch. 4.
As engine speed (RPM) increases in neutral. 2. Features and Controls
Manual Shift
Shifting Gears Always allow a cold engine to downshift. Do not ...
Owners Manual - Page 58
... first gear. Lock-Out Lever
54 See page 52. 2. Shift down into reverse gear. The lock will automatically re-engage when the transmission is shifted out of reverse gear. 1. The switch must be manually unlocked before shifting into reverse gear.
Push the lock-out lever forward toward the handlebar to unlock the...
Owners Manual - Page 59
....
55 Features and Controls
Manual Shift
Deceleration To slow or stop rotating, which could result in loss of the brakes or shifting when the engine speed is too high can cause the tires to a lower gear.
WARNING! Be sure engine speed has sufficiently decreased before downshifting. As the vehicle slows and engine speed decreases, disengage the...
Owners Manual - Page 60
... of the carburetor. Do not attempt to the engine starting procedure on the left side of 91 octane or higher fuel. Choke Knob
Fuel Tank
The fuel tank filler cap is plugged.
56 The choke knob is located on page 66 for service if you suspect the fuel filter is located directly below the handlebar.
Polaris...
Owners Manual - Page 62
... additional 12 hours of cautious operation, with engine speed below 75% of a new engine and transmission will result in more efficient performance and longer life for your part is the first three hours of operation, or the time it takes to use 5-6 gallons (20 liters) of this owner's manual. Careful treatment of capacity. Break-In Period...
Owners Manual - Page 66
Engine exhaust fumes are adding to operate this vehicle. 3. Never operate the vehicle on pavement or on the trailer tongue (if equipped). Clean headlights ... 16 years of age to operate this vehicle off-road only. Never carry a passenger on this vehicle. See page 10. 2. Never start the engine or let it run in conditions of the operator, accessories, loads on the racks (if equipped...
Owners Manual - Page 70
... the ATV immediately after starting the engine.
Choke Knob
66 Shift the transmission to warm up for several minutes before operating.
1. 2. 3. 4. Operation
Starting the Engine
The engine can be started when the transmission is in neutral, or while in gear if the clutch is depressed. Turn the fuel valve on the vehicle. Disengage the clutch. Do not...
Owners Manual - Page 72
Start the engine and allow it to begin driving. 8. Sit upright with your path of travel. 6. See page 52. 5. Slowly depress the throttle with both feet on the ... on the handlebars. 3. Check your surroundings and determine your right thumb while slowly releasing the clutch lever to warm up. 4. Operation
Driving Procedures
1. Shift the transmission into gear.
Owners Manual - Page 95
...
100 102 113 ---- See Page 60
Check each day before operating the vehicle. See the Pre-Ride Checklist.
3
Break-in gallons (liters)
Remarks
Fuel Used ------ Perform these procedures more often for vehicles subjected to severe use Emission-Related Service Have an authorized Polaris dealer perform these services Use Polaris Premium All Season Grease
91
Make adjustments as needed...
Owners Manual - Page 101
... Spark arrestor Front/rear wheel bearings Toe adjustment Headlight aim X E Q z 90 90 -90 180 180 300 300 Calendar --in gallons (liters)
Remarks
Fuel Used 156 (600) 156 (600) ------- replace as needed Check entire transmission/bearings for vehicles subjected to severe use Emission-Related Service Have an authorized Polaris dealer perform these procedures more often for wear;
Owners Manual - Page 128
... area. Never run the engine in front of the vehicle while purging. Never go under the vehicle while it's inclined.
124 Wear eye protection and leather work gloves. Maintenance
Spark Arrestor Clean-Out
WARNING
Failure to cool sufficiently before proceeding. The exhaust system can get extremely hot. Do not perform service on the spark arrestor...
Owners Manual - Page 187
...Engine Stops or Loses Power
Possible Cause
Kinked or plugged fuel vent line Water present in fuel Overuse of choke Fouled or defective spark plug Worn or defective spark plug wire Incorrect spark plug gap or heat range Loose ignition connections Low battery voltage Old or non-recommended fuel...
Solution
Inspect and replace Replace with new fuel Inspect, clean and/or...
Owners Manual - Page 204
... a defect in material or workmanship.This limited warranty does not cover damage due to perform any service that have any engine that you have been caused by the owner's or operator's improper maintenance or use, by federal law. This limited warranty also does not cover any questions regarding your warranty rights and responsibilities, please contact the...
Owners Manual - Page 205
DATE SERVICE INTERVAL (HOURS) TECHNICIAN SERVICE PERFORMED / COMMENTS
3 Hours (Break-in)
15
30
45
201
This will provide you and future owners with an accurate log of your manual to your dealer each time your vehicle is serviced. Maintenance Log
Present this section of maintenance and services performed.
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