2010 Polaris RZR EPS Problems and Repair Information

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Owners Manual - Page 2

WARNING The engine exhaust from this manual and on all of California to the State of the instructions and safety precautions in serious injury or death. WARNING Read, understand, and follow the safety precautions could result in this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Failure to follow all product labels.
Owners Manual - Page 4

...labels. • watch for branches or other hazards that could enter vehicle. IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. they may ...vehicle use extra caution when carrying a passenger. • operate slowly in SEVERE INJURY or DEATH NEVER Operate: • without first viewing safety video and quick start guide. • with non-Polaris approved accessories...
Owners Manual - Page 5

... it the finest machine we've ever produced. Have your accessories and clothing delivered right to your vehicle, be performed only by a Factory Certified Master Service Dealer (MSD) Technician. WELCOME Thank you for minor maintenance, but information about major repairs is interested in the Polaris Service Manual and should be sure to follow the instructions and recommendations...
Owners Manual - Page 14

... adversely affect operator judgment, reaction time, balance and perception. See the OPERATION section of the owner's manual for use on this vehicle. Never operate with accessories not approved by Polaris for anyone without proper instruction increases the risk of an accident. Never operate with a passenger under 16 years of age or ...
Owners Manual - Page 18

...58. +15° 14 Never descend a hill with the transmission in the owner's manual. Always follow proper procedures for hill climbing as described in the owner's manual. • Always descend a hill with the transmission in neutral. +15° • Always check the terrain... procedures for traveling down a hill at an angle, which would cause the vehicle to lean sharply to one side.
Owners Manual - Page 29

...vehicle use extra caution when carrying a passenger. • operate slowly in SEVERE INJURY or DEATH NEVER operate: • without first viewing safety video and quick start guide. • with non-Polaris approved accessories... safety labels. • watch for branches or other hazards that could enter vehicle. ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR FOR OPERATOR AND PASSENGER NEVER ...
Owners Manual - Page 42

See your dealer if you experience any shifting problems. NOTICE: Do not attempt to shift the transmission while the vehicle is moving . Always shift when the vehicle is stationary and the engine is at speeds greater than 7 MPH (11 km/h) Range to Use Low Low Low Low High 38 Using Low Range and High Range Condition...
Owners Manual - Page 58

... in PARK. 10. See page 50. 3. Do not tow or carry cargo during this vehicle. 5. Read and understand the owner's manual and all warning and instruction labels before operating this vehicle. 9. Place the transmission in the driver's seat and fasten the seat belt. 8. Always use the cab nets and side guards while riding in this...
Owners Manual - Page 64

... will help dry out the pads. Determine water depth and current before starting the engine, perform the service outlined on your vehicle may have gradual inclines. Apply them lightly several times while driving slowly. Wet brakes may cause the vehicle to engine oil, transmission oil, demand drive fluid, rear gearcase oil, and all grease fittings. If your...
Owners Manual - Page 73

... gearcase oil X Transfer case oil X Perform these services. 69 apply dielectric grease if replacing Inspect; Remarks Miles (Km) 100 (160) 250 (400) 250 (400) 250 (400) 250 (400) 250 (400) Inspect; clean often; change yearly Inspect level; E Emission-Related Service Q Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to severe use.
Owners Manual - Page 74

... Q Fuel system 600...Perform these services. 70 replace lines every two years 600 (1000) Inspect; MAINTENANCE Item Periodic Maintenance Chart Maintenance Interval (whichever comes first) Hours Calendar X Engine breather E filter (if equipped) X Engine oil change at one month Inspect; E Emission-Related Service Q Have an authorized Polaris dealer perform these procedures more often for vehicles...
Owners Manual - Page 75

...; Q Front wheel bearings Q Brake fluid Spark arrestor Idle speed Q Toe adjustment Headlight aim X Perform these services 71 clean external surfaces 1000 (1600) Inspect for leaks 1000 (1600) Inspect 1000 (1600) Inspect 1000 (1600) Inspect 1000 (1600) Inspect for vehicles subjected to water, mud, etc. 1000 (1600) Inspect; apply dielectric grease to connectors subjected...
Owners Manual - Page 95

... the owner, you have the following responsibilities to make sure the PVT housing is securely in the owner's manual. • This PVT system is responsible for use on Polaris products only. Extensive engineering and testing has been conducted to ensure the safety of the PVT system. Switch to low range while operating...
Owners Manual - Page 99

...operating throttle pedal. Adjust the freeplay if necessary. Place the transmission in PARK. 2. Immediately contact your dealer for free movement and return before the engine begins to pick up thoroughly. 3. Throttle System WARNING MAINTENANCE ...(1.53 mm). 95 Always check the pedal for service if throttle problems arise. Check the throttle pedal freeplay at low engine speed.
Owners Manual - Page 121

... gearcase fluid • Transmission fluid • Brake fluid (change every two years and any necessary repairs and clean the vehicle as recommended in the Periodic Maintenance Chart beginning on the container for 15-20 minutes to allow the stabilizer to disperse through the entire fuel delivery system. Never start the engine during the storage period...
Owners Manual - Page 124

SPECIFICATIONS RANGER RZR / RZR S Gross Vehicle Weight Dry Weight 1727 lbs. (783 kg) (RZR) 1782 lbs. (808 kg) (RZR S) 945 lbs. (429 kg) (RZR) 961 lbs. (436 kg) (RZR EPS) 1000 lbs. (454 kg) (RZR S) 300 lbs. (136 kg) 740 lbs. (336.4 kg) (riders/cargo/accessories...Towing Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil ...
Owners Manual - Page 125

SPECIFICATIONS RANGER RZR / RZR S Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Final Tire Size - Front Tire Pressure - Rear Brakes, Front/Rear Headlights Taillights Brake Lights Instrument Cluster Auxiliary DC Outlet Wet Sump 0W/40 Automatic Polaris Variable Transmission Dual Range P/R/N/L/H 8.71:1 5.94:1 3.14:1 3.82:1 3.70:1 25x8-12 (RZR) 26x9-12 (RZR S) 25x10...
Owners Manual - Page 136

... move to Polaris Industries in order to perform the warranty repair. Vehicles importation rules vary considerably from any kind. (Vehicles registered to contact Polaris Customer Assistance and the customs department of residence. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE...
Owners Manual - Page 138

..., or when the vehicle has been used in the owner's manual. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may deny warranty claims for performing the scheduled maintenance identified in racing competition. Owners are responsible for failures that may maintain, replace, or repair the emission control devices...
Owners Manual - Page 144

... Maintenance Chart ...67-71 Plug Condition...86 Plug Gap ...85 Plug Torque ...85 Plug, Accessory ...36 Plugs, Fouled ...86 Plugs, Spark ...85-86 Polaris Products ...122 Polishing the Vehicle...115 Power Steering...36 Pre-Ride Inspection ...50 Programmable Service Interval ...45 Public Lands ...66 PVT Break-In ...49 PVT Drying ...92 PVT System...

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