2010 Polaris Ranger 2x4 Problems and Repair Information
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Popular 2010 Polaris Ranger 2x4 Manual Pages
Owners Manual - Page 2
WARNING
The engine exhaust from this manual and on all of the instructions and safety precautions in this product contains chemicals known to the State of California to follow all product labels. Failure to cause cancer, birth defects or other reproductive harm. WARNING
Read, understand, and follow the safety precautions could result in serious injury or death.
Owners Manual - Page 3
... should be sure to your dealership for all utility and recreational vehicles manufactured in your vehicle best and is outlined in our complete line of your service needs during, and after, the warranty period. Your manual contains instructions for minor maintenance, but information about major repairs is interested in the world today. WELCOME
Thank you for...
Owners Manual - Page 7
... can be centered and carried as low as possible in this manual differ from box before filling. • Passengers can cause serious injury or death...TIRE PRESSURE IN PSI (KPa): RANGER - 2X4 and 4X4 FRONT 10 (69) REAR 10 (69) RANGER - 6X6 FRONT 10 (69) CENTER 10 (69) REAR 10 (69) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO, AND ACCESSORIES. For stability on the vehicle...
Owners Manual - Page 9
... brake lever will supply increased braking, but should be dangerous even at idle. IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT.
7 SAFETY
Safety Decals and Locations
Shift Caution
CAUTION To avoid transmission damage, shift only when vehicle is stationary and at low speeds. NEVER: • Operate on hills and rough terrain...
Owners Manual - Page 10
...manual can result in severe injury or death. This vehicle handles differently than other vehicles, such as a passenger in this vehicle in your vehicle are responsible for anyone under the age of 5 may ride as motorcycles and cars... inspected at specific intervals.
8 A Polaris RANGER is prohibited for your owner's manual. Know Your Vehicle
As the operator of the vehicle, you fail...
Owners Manual - Page 14
...the proper size and type of accessories. • Never exceed the stated load capacity for fuel safety warnings. • Always remove the ignition key when the vehicle is in motion. • Always... arms and legs inside the cab frame while the vehicle is not in use to proceed in the specifications section beginning on page 100. • Never modify this manual. Make sure the refueling area...
Owners Manual - Page 31
... when released. Apply the brakes while starting the engine. High gear is at idle.
Always shift when the vehicle is stationary and the engine is intended for throttle pedal adjustment procedures.
29 See your dealer if you experience any shifting problems.
CAUTION
Do not attempt to the transmission could result. Spring pressure returns the pedal...
Owners Manual - Page 36
... not readily start,
intermittent use the
choke if starting the engine.
7. Sit in starting.
Shift the transmission to aid in the driver's seat and fasten the seat belt. 2. If the engine is cold, pull the choke knob out until the engine starts. If the engine is over-choked when warm, depress the throttle pedal fully...
Owners Manual - Page 38
.... 5. Sit in the driver's seat and fasten the seat belt. 2. After starting the engine and allowing it to begin driving. 6.
Check your surroundings and determine your right foot to warm up, apply the service brakes, and shift the transmission into gear. 3. High gear is the primary range for use on level surfaces. 7. OPERATION...
Owners Manual - Page 42
... applying light pressure to engine oil, transmission oil, front and rear gearcases, and all grease fittings....tires on your RANGER. Never cross deep or fast-flowing water with your RANGER may cause the vehicle to float in deep or fast-flowing water, which could result in loss of control and lead to the floorboards. Always determine water depths and current before starting the engine, perform the service...
Owners Manual - Page 45
... engaged could cause loss of the wheels if leaving the vehicle on a hill, or park the vehicle in a sidehill position instead. Always engage the park brake after stopping the engine. Block the rear wheels on an incline if possible. Turn the engine off. 5. Place the transmission in serious injury or death. If it's unavoidable, follow...
Owners Manual - Page 54
... Frame fasteners X Engine oil level E X Air filter, pre-filter E X Air box sediment tube Coolant (if applicable) Headlamp/tail lamp X Air filter, E main element X Brake pad wear
Q
Battery X Front Gearcase Oil (if equipped) X Middle Gearcase Oil (if equipped) X Rear gearcase oil (if equipped) X Transmission oil
X Perform these services.
52 E Emission-Related Service.
replace as needed...
Owners Manual - Page 55
...Steering
Remarks
Miles (Km) Inspect; replace if necessary Inspect ducts for vehicles subjected to storage Inspect;
E Emission-Related Service. Q Have an authorized Polaris dealer perform these ... air intake ducts/flange Drive belt Cooling system (if applicable) Park brake cable tension X Engine oil change E X Oil filter change E (break-in oil change at one month Replace...
Owners Manual - Page 56
... vehicles subjected to water, mud, etc. MAINTENANCE
Periodic Maintenance Chart
Item Maintenance Interval
(whichever comes first) Hours Calendar E
Q Fuel system
Remarks
Miles ... equipped)
Headlight aim
X Perform these services.
54 clean external surfaces Inspect for leaks at tank cap, lines, fuel valve, filter, pump, carburetor; E Emission-Related Service. replace as needed Change ...
Owners Manual - Page 72
...as outlined in the owner's manual. • This PVT system... High
70 High Range
Belt slip is securely in place during operation. MAINTENANCE
Polaris Variable Transmission (PVT) System WARNING
Failure to comply with the instructions in this system remains safe: ...safety of the PVT system. Extensive engineering and testing has been conducted to make sure the PVT housing is responsible for ...
Owners Manual - Page 79
...operate this vehicle if it...your dealer for free movement and return before the engine begins to pick up thoroughly. 3. Shift the transmission to warm up speed.
MAINTENANCE
Throttle System WARNING
...to neutral. 2. Always check the pedal for service if throttle problems arise. Check the throttle pedal freeplay at low engine speed. Adjust the freeplay if necessary. Throttle Pedal
...
Owners Manual - Page 103
Reverse Gear Reduction - Front: Drive Ratio - Front Tire Pressure - SPECIFICATIONS
RANGER 2X4
Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - High Drive Ratio - Front Tire Size - Final Tire Size - Rear Tire Pressure - Low Gear Reduction - Rear Brakes, Front/Rear Brake, Park Hood Headlight Taillights Brake Light Indicator Light Dry Sump 0W/40 PVT Single...
Owners Manual - Page 108
... range Loose ignition connections Low battery voltage Incorrect fuel Clogged air filter Other mechanical failure Overheated engine
Solution
Refuel Inspect and replace Inspect, clean and/or replace spark plug Replace with new fuel Inspect, clean and/or replace spark plug See your dealer Set gap to specs or replace plug Check all connections and...
Owners Manual - Page 111
... the country of your move .
Upon residence verification, the servicing dealer will continue to contact Polaris Customer Assistance and the customs department of the country in your vehicle to country. You may be authorized to Safety Recalls. This policy does not apply to perform the warranty repair. Dealers may be required to obtain documentation from country...
Owners Manual - Page 115
... Gearcase ...64 Changing Oil, Transmission ...63 Chart, Gearcase Specifications ...62 Chart, Periodic Maintenance ...50-54 Checking Oil, Engine ...57 Checking Oil, Rear Gearcase ...64 Checking Oil, Transmission ...62 Chrome Wheel Care ...96 Cleaning and Storage ...94-98 Cleaning the Air Filter ...73 Cleaning the Exhaust System ...76 Cleaning the Fuel Filter ...73 Cleaning the Spark...
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