2010 Polaris Ranger 400 HO Problems and Repair Information

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Owners Manual - Page 2

...'S MANUAL. On hills steeper than ONE passenger, or with another vehicle. Vehicle rollover could enter vehicle. FOLLOW ALL INSTRUCTIONS AND WARNINGS. On public roads. With non-Polaris approved accessories -...and hand holds. Operate slowly in SEVERE INJURY or DEATH. Pantone 426C Improper vehicle use extra caution when carrying passengers. Avoid sharp turns or turns while applying ...
Owners Manual - Page 3

WARNING The engine exhaust from this manual and on all of the instructions and safety precautions in serious injury or death. WARNING Read, understand, and follow the safety precautions could result in this product contains chemicals known to the State of California to follow all product labels. Failure to cause cancer, birth defects or other reproductive harm.
Owners Manual - Page 5

.... We also take great pride in our complete line of Polaris owners. Have your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) technician. Many years of experience have gone into the engineering, design, and development of your accessories and clothing delivered right to follow the instructions and recommendations in your Polaris...
Owners Manual - Page 11

...Tire Pressure Warning WARNING • Passengers can be centered and carried as low as possible in this manual differ from the labels on your protection. TIRE PRESSURE IN PSI (KPa): FRONT TIRE - Read Owner's Manual...TIRE - INFLATE TO 10 psi (68.9 kPa) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES...of the labels on the vehicle. If any label becomes ...
Owners Manual - Page 12

... Caution CAUTION To avoid transmission damage, shift only when vehicle is not in operation, or unattended, place shift in serious injury or death. 7175488 Clutch Cover Warning 8 APPLY BRAKE TO START. To prevent serious injury, do not operate vehicle with guard removed. • Do not modify engine or clutch. When this vehicle is stationary and...
Owners Manual - Page 16

... of accessories. • Never exceed the stated load capacity for fuel safety warnings. • Always remove the ignition key when the vehicle is not in reverse. Make sure the refueling area is extremely flammable. FOR MORE INFORMATION ABOUT SAFETY, call Polaris at sharp angles in reverse. • Always use of tires specified in this manual...
Owners Manual - Page 21

... engine power. • Apply the brakes gradually until the vehicle is fully stopped. • Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed. Always maintain proper tire pressure as described in use. Unauthorized Use of the Vehicle Leaving the keys in the owner's manual...
Owners Manual - Page 26

... for use on hard-packed surfaces with engine speed above idle or while the vehicle is important to the desired gear. Whenever the vehicle is intended for the RANGER. See your dealer if you experience any shifting problems. NOTICE: Do not attempt to shift the transmission while the vehicle is moving . High gear is left unattended...
Owners Manual - Page 30

...vehicle meets OSHA 1928.53 rollover performance requirements. Always follow all safe operating practices outlined in any way. Install the seat by sliding the tabs into the grommets. ROPS Cab Frame WARNING! Fuel Cap The fuel...Protective Structure (ROPS) on this manual to avoid vehicle rollover. When refueling, always use fuel with a minimum pump octane number of the seat ...
Owners Manual - Page 40

... the engine, perform the service outlined on page 48. Do not start the engine! If it 's critical that you perform the services outlined in loss of control and lead to your dealer service. Floorboard WARNING! Choose a crossing where both banks have gradual inclines. 3. After leaving water, always dry the brakes by applying light pressure to engine oil, transmission oil...
Owners Manual - Page 54

... Front suspension X Rear suspension Tires X Brake fluid level X Brake pedal travel Brake system Wheels/fasteners Frame fasteners X Engine oil level X Air filter,...Transmission oil X Perform these services. 50 clean; apply dielectric grease if replacing Inspect; change yearly Inspect level; replace as need ed. Q Have an authorized Polaris dealer perform these procedures more often for vehicles...
Owners Manual - Page 55

... procedures more often for proper sealing/air leaks Inspect; replace if necessary Inspect ducts for vehicles subjected to storage Inspect; E Emission-Related Service. replace if necessary Inspect; replace as needed Inspect coolant strength seasonally; pressure test system yearly Perform a break-in oil change at one month Replace with oil change 25 H 25 H 50...
Owners Manual - Page 56

...) Headlight aim X Perform these services. 52 MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar E Q Fuel system Remarks Miles (Km) Check for leaks Inspect Inspect Inspect; E Emission-Related Service. apply dielectric grease to connectors subjected to severe use. X Radiator (in applicable) X Cooling Hoses X Engine mounts Exhaust...
Owners Manual - Page 57

Item Engine Oil Brake Fluid Main Gearcase Oil (Transmission) Front Gearcase Oil Front Prop Shaft Yoke Lube PS-4 PLUS Performance Synthetic 2W-50 DOT 4 Premium AGL Synthetic Gearcase Lube Method See page 55. Prop Shaft U-Joint 53 See page 78. Premium Demand Drive Hub See ...
Owners Manual - Page 72

...product. However, as outlined in the owner's manual. • This PVT system is responsible for... high speed. When To Use Low Range vs. MAINTENANCE Polaris Variable Transmission (PVT) System WARNING Failure to comply with the instructions in this system...the life of the PVT components (belt, cover, etc.). Extensive engineering and testing has been conducted to Use Low Low Low High 68 ...
Owners Manual - Page 80

...sticks during operation. Place the transmission in the Periodic Maintenance Chart beginning on page 48. Never start or operate this vehicle if it to warm up speed... contact your dealer for free movement and return before the engine begins to 1/8 inches (1.63.2 mm). 76 Start the engine. Freeplay should be hard to cable stretch or misadjustment,...service if throttle problems arise.
Owners Manual - Page 108

... range Loose ignition connections Low battery voltage Incorrect fuel Clogged air filter Other mechanical failure Overheated engine Solution Refuel Inspect and replace Inspect, clean and/or replace spark plug Replace with new fuel Inspect, clean and/or replace spark plug See your dealer Set gap to specs or replace plug Check all connections and...
Owners Manual - Page 111

... inconsistent with the vehicle. improper maintenance; modified components; The exclusive remedy for breach of this warranty shall be, at Polaris' exclusive option, repair or replacement of...effective repair. improper engine timing; Warranty will not apply to the product only and does not allow for commercial purposes. improper fuel; WARRANTY LIMITATIONS OF WARRANTIES AND REMEDIES Warranty ...
Owners Manual - Page 113

... to perform the warranty repair. Upon residence verification, the servicing dealer will continue to be authorized to register your vehicle in which the vehicle was purchased...Vehicles importation rules vary considerably from the country of residence. WARRANTY Exported Vehicles EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE...
Owners Manual - Page 115

... effectiveness of God. EPA Emissions Limited Warranty The exclusive remedy for your warranty rights and responsibilities, please contact the Polaris Warranty Department at the exclusive option of Polaris, repair or replacement of any engine that has been structurally altered, or when the vehicle has been used in the owner's manual. WARRANTY U.S.A. Polaris recommends that may not...

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