2010 Polaris Ranger 4x4 Problems and Repair Information

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Owners Manual - Page 3

Failure to follow all product labels. WARNING Read, understand, and follow the safety precautions could result in this product contains chemicals known to the State of the instructions and safety precautions in serious injury or death. WARNING The engine exhaust from this manual and on all of California to cause cancer, birth defects or other reproductive harm.
Owners Manual - Page 5

... welcome to our worldwide family of your service needs during, and after, the warranty period. Your Polaris dealer knows your vehicle best and is outlined in the Polaris Service Manual and should be sure to follow the instructions and recommendations in this owner's manual. Have your accessories and clothing delivered right to your dealership for all of...
Owners Manual - Page 16

... the park brake before getting out of accessories. • Never exceed the stated load capacity for fuel safety warnings. • Always remove the ignition key when the vehicle is extremely flammable. Gasoline is not in this manual. Wet brakes may have reduced stopping ability. Always maintain proper tire pressure as specified on safety labels. •...
Owners Manual - Page 21

... tires specified for climbing hills as described in the owner's manual. Always remove the ignition key when the vehicle is fully stopped. • Place the transmission in an accident or overturn. Do not touch hot exhaust system components. If you begin rolling downhill: • Never apply engine power. • Apply the brakes gradually until the vehicle...
Owners Manual - Page 25

...the RANGER. See your dealer if you experience any shifting problems. NOTICE: Do not attempt to shift the transmission while the vehicle is important to the desired gear. FEATURES AND CONTROLS ...stop the vehicle, and with engine speed above idle or while the vehicle is at idle. 21 Do not attempt to shift gears with the engine idling, move the lever to assure proper transmission function. ...
Owners Manual - Page 42

... and current before starting the engine, perform the service outlined on your RANGER may cause the vehicle to float in deep or fast-flowing water, which could result in loss of control and lead to the pedal repeatedly until braking action is normal. After immersion, always take the vehicle to engine oil, transmission oil, front and rear...
Owners Manual - Page 56

.../fasteners Frame fasteners X Engine oil level X Air filter, pre-filter E X Air box sediment E tube Coolant (if applicable) Headlamp/tail lamp X Air filter, E main element X Brake pad wear Q Battery X Front Gearcase Oil (if equipped) X Middle Gearcase Oil (if equipped) X Rear gearcase oil (if equipped) X Transmission oil X Perform these services. 52 E Emission-Related Service. replace as needed...
Owners Manual - Page 57

... Drive belt Cooling system (if applicable) Park brake cable tension X Engine oil change X Oil filter change X Perform these services. 53 adjust; pressure test system yearly Check tension, adjust Perform a break-in ) Park brake cable tension X General lubrication Shift Linkage Q Steering Remarks Miles (Km) Inspect; Inspect, lubricate, adjust Lubricate Lubricate Lubricate Inspect; lubricate...
Owners Manual - Page 58

... as needed Inspect Inspect for vehicles subjected to water, mud, etc. Q Have an authorized Polaris dealer perform these procedures more often for wear, routing, security; replace lines every 2 years Inspect; E Emission-Related Service. replace worn parts Inspect; clean external surfaces Inspect for leaks at tank cap, lines, fuel valve, pump, throttle body; replace as needed...
Owners Manual - Page 68

... torque spark plugs to the specifications section beginning on page 100 for the recommended spark plug type for spark plug installation. The spark plug firing end condition should be read after the engine is warmed up and the vehicle is indicative of engine operation. Spark Plug Gap/Torque Model RANGER 4X4 Electrode Gap .036" (.9 mm...
Owners Manual - Page 73

...Belt slip is responsible for use on Polaris products only. Extensive engineering and testing has been conducted to ensure the safety of this warning...result in severe injury or death. However, as outlined in the owner's manual. • This PVT system is securely in place during operation. Condition ... Transmission (PVT) System WARNING Failure to comply with the instructions in this product.
Owners Manual - Page 80

...has excessive play due to 1/8 inches (1.63.2 mm). 76 Apply the brakes. Start the engine. Freeplay should be erratic. The throttle may be 1/16 to cable stretch or misadjustment, ... Always check the pedal for service if throttle problems arise. Adjust the freeplay if necessary. Shift the transmission to warm up speed. Never start or operate this vehicle if it to neutral. 2....
Owners Manual - Page 84

... on the lever end of freeplay. 4. Shift the transmission to proper tension. 1. Position the vehicle on a level surface. 2. There should be 0.8"-1.0"...or tighten the nuts on page 50. 1. If this service is excessive freeplay or strange noises, or the steering feels ... inspected by an authorized Polaris dealer. 80 Tip: If performing this occurs, move the park brake lever to conditions or...
Owners Manual - Page 101

... 72. 2. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. MAINTENANCE Cleaning and Storage Storage Tips NOTICE: Starting the engine during the storage period. Allow the engine to run for storage and charging procedures. 97 Fill the fuel tank. 2. Clean the Exterior Make any necessary repairs and clean the vehicle as recommended in the Periodic Maintenance...
Owners Manual - Page 105

...: Drive Ratio - Reverse Gear Reduction - Rear Tire Pressure - Front Tire Pressure - Rear Tire Size - Front Tire Size - Rear Brakes, Front/Rear Brake, Park... (3.1W) 1.0 W Clutching See your Polaris dealer for clutching specifications. 101 SPECIFICATIONS RANGER 4X4 Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Low Gear Reduction - High Drive Ratio -
Owners Manual - Page 113

... also excludes failures resulting from warranty coverage in the event of a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of product use of incidental or consequential damages or implied warranties, so the above limitations or exclusions may not apply to you if inconsistent with the vehicle. improper component alignment, tension...
Owners Manual - Page 115

... be kept and used outside the country where your vehicle was purchased, you are traveling within the country where your vehicle was purchased: Warranty or Service Bulletin repairs must show the dealer photo identification from country to perform the warranty repair. How to Get Service In the Country where your vehicle is registered outside the country of the country in...
Owners Manual - Page 117

... workmanship.This limited warranty does not cover damage due to perform any service that you contact an authorized Polaris dealer to accidents, abuse or improper handling, maintenance or use. If you use , by accidents for failures that has been structurally altered, or when the vehicle has been used in the owner's manual. POLARIS SHALL HAVE...
Owners Manual - Page 122

... Warranty . . 112-113 Engaging AWD ...48 Engine Break-In...30 Engine Fogging ...98 Engine Idle Speed ...77 Engine Oil ...56-60 Engine Starting ...32 Engine Stopping...33 Equipment Modifications ...13 Exhaust Cleaning ...74-75 Exhaust Emission Control System. . 49 Exhaust System Warning...74 F Freeplay Adjustment, Throttle...77 Freeplay, Throttle ...76 Front Gearcase...62-63 Fuel Cap...27 Fuel...
Owners Manual - Page 123

... Coolant Level...Removing the Vehicle from Storage Reverse Operation ...Rollover Protective Structure ...ROPS Cab Frame ...67 68 99 40 28 28 O Obstacles ...39 Oil, Engine ...56-60 Oil Change Engine ...58-60 Front Gearcase ...63 Main Gearcase ...61 Transmission ...61 Oil Level Engine ...57 Front Gearcase ...62 Main Gearcase ...61 Transmission ...61 Oil Pump Priming ...60 Oil Recommendation...

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