2010 Polaris Sportsman XP 850 Problems and Repair Information

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Owners Manual - Page 4

... the Polaris Service Manual and should be performed only by a factory-certified Master Service Dealer® (MSD) technician. Please see your service needs during (and after) the warranty period. WELCOME Thank you for all of your dealer for purchasing a Polaris vehicle, and welcome to our worldwide family of Polaris owners. For more information about major repairs is outlined...
Owners Manual - Page 8

... it with one of our environment. Read and understand your owner's manual, which includes valuable information about all laws and regulations concerning the operation of your area. VIN Engine Serial Number #### Key Number 550 850 Vehicle Model Number: _____ Frame VIN: _____ Engine Serial Number: _____ Key Number: _____ 5 The ignition switch must be...
Owners Manual - Page 9

... basis. Operation is approved for anyone under 16 years of certain accessories, including (but not limited to tow a trailer onroad. Equipment Modifications The warranty on safety training course. A collision or rollover can result in this information on the vehicle. 6 Restrictions This vehicle is prohibited for OFF-ROAD TOWING ONLY. The addition of age. You...
Owners Manual - Page 10

.... • If gasoline spills on the safety labels before operating the vehicle. Never run an engine in or near the area where refueling is performed or where gasoline is highly flammable and explosive under 16 years of consciousness resulting in this manual and all warnings, cautions and operating procedures in severe injury or death...
Owners Manual - Page 15

...the stated load capacity for your vehicle. Avoid sudden turns or swift movement of accessories. Maintain the proper tire pressure. Cargo must be properly ...vehicle on paved surfaces may affect the handling and control of the vehicle and could result in this vehicle through improper installation or use the size and type of tires specified for your vehicle. Never modify this manual...
Owners Manual - Page 23

... Engine Stop Switch Turn Signal Switch 2x4 Headlight Switch Horn Switch Hazard Switch 4X4 Switch Main Key Switch Mode/Reverse Override Switch This vehicle is set to flash simultaneously. Use this feature to engage ADC 4X4, 4X4 or 2X4. To gain additional wheel speed while backing, release the throttle and depress the override switch. The transmission...
Owners Manual - Page 25

Check the lever for repair if throttle problems arise. Contact your dealer for proper operation before driving. Do not modify ... in the event of a throttle system malfunction. Press the throttle lever to reduce engine speed and vehicle movement. Do not start or operate the vehicle with other throttle mechanisms. 22 Throttle Lever Failure to stop if the throttle cable sticks...
Owners Manual - Page 28

...you experience any shifting problems. Gear Selector NOTICE: Shifting gears with the engine speed above idle or while the vehicle is moving could cause transmission damage. Belt Life To... extend belt life, use low forward gear in heavy pulling situations and when operating at less than seven miles...
Owners Manual - Page 33

... (throttle is applied) • The transmission is shifted to ADC 4X4 before ascending or descending a hill. FEATURES AND CONTROLS Active Descent Control (ADC) System The ADC system allows engine braking to all four of the following conditions occur: • The 4X4 switch must be in the ADC 4X4 position • Vehicle speed must be 15 mph...
Owners Manual - Page 34

... Wash the vehicle by hand or with an instrument cluster that splashes on the following items: engine speed, odometer, resettable trip meters (2), total engine hours of ...transmission. Immediately clean off any gasoline that senses vehicle speed from a gear in miles/kilometers as well as hours of operation, service interval timer and indicator, gear position, fuel level, AWD...
Owners Manual - Page 36

... high beam. 6. EPS Warning Indicator - The segments of the fuel gauge show the level of fuel in a 12-hour or 24-hour format. If the engine is on either ADC 4X4 or 4X4). 12. Engine Overheat Warning - Under / Over Voltage - This warning usually indicates that the preset service interval has been reached. If the light remains on...
Owners Manual - Page 37

...speed is displayed in revolutions per hour (km/h). This feature does not contain a vehicle speed lockout function and can be in reverse when using the override switch as a... The transmission cannot be used at speeds above approximately 15 MPH (25 km/h). Engine Speed Mode Engine speed is locked out at any operating speed. MODE button operation is displayed in either miles per ...
Owners Manual - Page 38

... operation is displayed. 3. Tip: The reverse override switch also acts as a SELECT button. The transmission cannot be in operation. 35 To change . Press and hold the MODE button until the total ...Meter Mode The trip meters record the distance traveled by the vehicle. Hour Meter Mode This mode logs the total hours the engine has been in reverse when using the override switch as the ...
Owners Manual - Page 40

... turned off and on . 1. Press and release the SELECT button until the flashing check engine warning indicator appears in the clock area indicates the fault mode, such as intermittent faults. ...repairs. Inactive codes are stored in PARK. 2. See pages 38-41 for informational purposes only. Please see your Polaris dealer for all currently active diagnostic codes. 37 Place the transmission ...
Owners Manual - Page 45

... a collision, loss of operation will result in more efficient performance and longer life for your part is the first ten hours of operation, or the time it takes to operate the vehicle properly can result in the safety section of gasoline. Careful treatment of a new engine and drive components will damage close-fitted...
Owners Manual - Page 60

...parking brake. Always follow the procedures outlined in this manual for your weight uphill. Release the foot brake and ... Control speed with either the hand or foot brake until the vehicle is on smaller hills before attempting larger hills. See page 52.... for the vehicle or for driving on a Hill (K-Turn) 9. 10. 11. 12. 13. 14. With the transmission still in this manual for braking if...
Owners Manual - Page 67

...Engine oil change (see page 74) Inspect level Inspect level Inspect level Lubricate all services at whichever maintenance interval is reached first. replace as needed Perform a break-in oil and filter change X Brake pad wear Battery Q ADC fluid Remarks Miles...E Emission-Related Service Have an authorized Polaris dealer perform these procedures more often for vehicles subjected to severe ...
Owners Manual - Page 70

...is cold. Place the transmission in the safe range between the FULL and ADD marks. Reinstall and tighten the dipstick. Wipe it dry with the engine running. Access the ...when the engine is not used. MAINTENANCE Engine Oil Oil Recommendations Polaris recommends the use of Polaris PS-4 PLUS Performance Synthetic 2W-50 4-cycle oil or a similar oil for the part numbers of the vehicle. 1....
Owners Manual - Page 87

...and spindle nut retention are critical component operations. Stop the engine. 2. See your Polaris dealer. 4. Place the transmission in serious injury or death. Tire Tread Depth Always replace tires when tread depth is worn to the specifications section beginning on the vehicle. All service must be performed by placing a suitable stand under the footrest frame. 5. Remove...
Owners Manual - Page 114

... deposits from pistons, rings, valves and exhaust systems. 3. Air Filter / Air Box 1. Clean the Exterior Make any necessary repairs and then clean the vehicle as recommended. Allow the engine to disperse through the entire fuel delivery system. Follow the instructions on the container for 15-20 minutes to allow the stabilizer to run for...

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