2011 Polaris Ranger Diesel Problems and Repair Information

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Owners Manual - Page 2

WARNING The engine exhaust from this manual and on all of the instructions and safety precautions in this product contains chemicals known to the State of California to follow all product labels. WARNING Read, understand, and follow the safety precautions could result in serious injury or death. Failure to cause cancer, birth defects or other reproductive harm.
Owners Manual - Page 5

... you for purchasing a POLARIS vehicle, and welcome to our world-wide family of apparel, parts and accessories, available through our online store at www.purepolaris.com. Be sure to return to your service needs during, and after, the warranty period. Your manual contains instructions for minor maintenance, but information about major repairs is interested in our...
Owners Manual - Page 16

... page 43 for braking. • Always engage the park brake before getting out of tires specified in this manual. Test your vehicle when operating in this manual for this vehicle through improper installation or use or accidental starting. If necessary, apply them with fuel. Make sure the refueling area is extremely flammable. Allow a greater distance for...
Owners Manual - Page 22

... is fully stopped. • Place the transmission in the owner's manual. Always reduce speed and use extra caution when operating on excessively rough, slippery or loose terrain could cause an overturn. If you begin rolling downhill: • Never apply engine power. • Apply the brakes gradually until the vehicle is lost: • Apply the...
Owners Manual - Page 26

...is used to a complete stop. Always shift when the vehicle is stationary and the engine is moving could cause transmission damage. The connections are behind the console, under the ...transmission function. NOTICE: Shifting gears with light loads. See your dealer if you experience any shifting problems. 22 To shift gears, brake to power an auxiliary light or other optional accessories...
Owners Manual - Page 46

... not considered bio-diesel, and are not covered under warranty. Bio-diesel fuel blends up to B5 must comply with the following standards: • EN14214 (European standard) and/or ASTM D-6751 (American standard). • All applicable engines may operate with B5 Bio-diesel Fuel Blends Engine Warranty Damages, performance or service concerns determined to be defects in YANMAR...
Owners Manual - Page 47

... refuel with the engine running . • NEVER overfill the fuel tank. Refueling The fuel tank filler cap is located on your skin or clothing, immediately wash it off with diesel fuel ONLY. Remove the cap and add the recommended fuel to the bottom of the vehicle near the area where refueling is performed or where fuel is stored...
Owners Manual - Page 48

...system components. • Use of bio-diesel blended fuel may be installed. Use the following fuel blending guideline to prevent this vehicle: • Cold weather conditions can affect engine life and cause deterioration of fuel system components, such as plugged fuel filters and deteriorated fuel lines. • Shorter maintenance intervals may result in premature failure of hoses...
Owners Manual - Page 57

... and will also void the engine warranty. The large tires on your RANGER may cause the vehicle to float in deep or fast-flowing water, which could result in major damage if the vehicle isn't serviced correctly and promptly. After leaving water, always dry the brakes by applying light pressure to engine oil, transmission oil, all gearcase fluids...
Owners Manual - Page 70

...Rear gearcase oil (if equipped) X Transmission oil X Perform these services. 66 Item Maintenance Interval (whichever comes first) Hours Calendar n Steering Remarks Miles (Km) Inspect; change yearly Inspect level; change yearly Make adjustments as needed Inspect Check level daily, change yearly Inspect level; replace every 150 hours (or more often for vehicles subjected to severe use...
Owners Manual - Page 71

... brake cable tension X Engine oil change X General lubrication X Fuel filter/water separator Shift Linkage n Steering Remarks Miles (Km) Check tension, adjust Perform break-in oil change ...Perform these services. 67 lubricate; adjust; adjust; replace if necessary Inspect duct for vehicles subjected to severe use. E Emission-Related Service n Have an authorized POLARIS dealer perform...
Owners Manual - Page 72

... H 300 H 12 M 12 M - E Emission-Related Service  Have an authorized POLARIS dealer perform these procedures more often for leaks at tank cap, lines, fuel valve, filter, pump, throttle body; MAINTENANCE Item Periodic Maintenance Chart Maintenance Interval (whichever comes first) Hours Calendar E  Fuel system Remarks Miles (Km) Check for vehicles subjected to water, mud, etc...
Owners Manual - Page 86

...make sure this system remains safe: • Always follow all recommended maintenance procedures. Extensive engineering and testing has been conducted to be out of the PVT system. See your dealer ... products only. MAINTENANCE POLARIS Variable Transmission (PVT) System WARNING Failure to comply with the instructions in this warning can result in the owner's manual. • This PVT system ...
Owners Manual - Page 92

...pedal for service if throttle problems arise.... should be hard to 1/8 inches (1.63.2 mm). 88 Shift the transmission to serious injury or death if the throttle pedal sticks during operation. ...engine. MAINTENANCE Throttle System WARNING Failure to check or maintain proper operation of the throttle system can result in an accident and lead to neutral. Never start or operate this vehicle...
Owners Manual - Page 96

... there is difficult due to proper tension. 1. Tip: If performing this occurs, move the park brake lever to the forward-most... and temporarily disconnect the park brake connector. Shift the transmission to ensure proper cable tension. Loosen or tighten the nuts...on the lever end of the limiting feature. If this service is excessive freeplay or strange noises, or the steering feels...
Owners Manual - Page 120

...workmanship. surface imperfections caused by an unauthorized repair center; improper engine timing; failure due to any product ...warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of vacation/personal time This warranty also excludes failures resulting from warranty coverage in failure; Batteries (unless defective) Cosmetic damage/repair...
Owners Manual - Page 126

...: A. Such components may not contain all respects may be used . B. H. Repair or replacement of time prior to the original retail purchaser. Warranted Parts: This warranty covers engine components that is liable for damages to other models may not be used in the owner's manual shall be grounds for the period of these parts and...
Owners Manual - Page 127

... are responsible for the performance of the required maintenance listed in your engine to the following: malfunctions caused by this warranty. The warranty repairs should contact the department indicated in the vehicle standard warranty statement. 123 Owner's Warranty Responsibilities: As the off -road compressionignition engine, but the Manufacturer cannot deny warranty solely for the lack...
Owners Manual - Page 130

... Break-In Period ...37 E Engaging AWD ...61 Engine Oil ...70-73 Engine Starting ...46 Engine Stopping ...47 Equipment Modifications ...13 Exhaust System Purging ...87 C Cab Frame, ROPS ...30 Cab Nets...27 Capacity, Weight ...58 Cargo... Air ...86 Filter, Fuel ...85 Fluid, Brake ...90 Fluid Change Engine Oil ...72-73 Front Gearcase...76 Main Gearcase ...75 Rear Gearcase ...78 Transmission ...75 126
Owners Manual - Page 132

... ...43 Removing the Vehicle from Storage 107 Reverse Operation ...55 Rider Information Center...32-36 ROPS Cab Frame...30 S Safety Labels ...7-9 Seat Belts ...28-29 Seat Removal ...29 Service Interval Programming...36 Severe Use Definition ...64 Shifter ...22 Shifting Gears ...22 Shock Spring Adjustment ...93 Spark Arrestor Purging ...87 Specifications...108-109 Specifications, Gearcase ...74...

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