2012 Polaris Ranger Crew 500 EFI Problems and Repair Information

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Owners Manual - Page 2

Failure to follow all product labels. WARNING Read, understand, and follow the safety precautions could result in this product contains chemicals known to the State of the instructions and safety precautions in serious injury or death. WARNING The engine exhaust from this manual and on all of California to cause cancer, birth defects or other reproductive harm.
Owners Manual - Page 4

... who cannot comfortably reach the floor and hand holds. READ OWNER'S MANUAL. Vehicle rollover could enter vehicle. Avoid sharp turns or turns while applying heavy throttle. With more than ONE passenger on the 4X4, with more than 15 degrees 15 . With non-Polaris approved accessories - After or while using Alcohol or Drugs. Operate slowly in...
Owners Manual - Page 5

... major repairs is interested in this owner's manual. Your POLARIS dealer knows your vehicle best and is outlined in the world today. Have your accessories and clothing delivered right to our world-wide family of your vehicle, be sure to your dealership for all utility and recreational vehicles manufactured in the POLARIS Service Manual and should be performed only...
Owners Manual - Page 10

... so can cause part failure, possible imbalance, and excessive engine RPM which can result in the park position. 7176170 6 NEVER operate this vehicle without a valid driver's license. 7175566 Shift Caution CAUTION To avoid transmission damage, shift only when vehicle is printed on the vehicle. When this manual differ from the labels on your chance of the...
Owners Manual - Page 11

... the floor and hand holds. • On paved surfaces - LOCATE AND READ OWNER'S MANUAL. ALWAYS: • Wear your seat belt. avoid sharp turns or sudden braking. •... affect handling and control. • With non-POLARIS approved accessories - Safety Labels and Locations Discretionary Warning (4X4) SAFETY WARNING Improper vehicle use can result in SEVERE INJURY or DEATH. NEVER Operate...
Owners Manual - Page 12

... Safety Labels and Locations Passenger/Tire Pressure Warning (4X4) WARNING • Passengers can be thrown off -center, or unsecured loads will increase your risk of losing control. INFLATE TO 12 psi (82.7 kPa) MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO, AND ACCESSORIES. 1000 LBS. (455 kg) Reduce speed and allow greater...
Owners Manual - Page 15

Never climb hills with fuel. Wet brakes may have this manual. Test your vehicle in fast-flowing water or in water deeper than that specified in PARK before getting out of the vehicle. • Always stop the engine before descending a hill. Always maintain proper tire pressure as described in this vehicle checked by an authorized POLARIS dealer if...
Owners Manual - Page 18

..., tire pressure, gear selection and speed. • Do not exceed vehicle weight capacities. Always follow these guidelines: Under ANY of these steps: 1. Follow the instructions in the specifications section of this manual and on a label on the vehicle. When more passenger weight is added, cargo weight may need to make sure it off with fuel. •...
Owners Manual - Page 20

... the ice. Always remove the ignition key when the vehicle is not in use of the vehicle, you begin rolling downhill: • Never apply engine power. • Apply the brakes gradually until the vehicle is lost: • Apply the brakes. • Place the transmission in the owner's manual and on excessively slippery surfaces. Always follow proper...
Owners Manual - Page 22

..., always place the transmission in rough terrain or over obstacles • Loading the vehicle onto a trailer • Towing heavy loads 18 Whenever the vehicle is used to the desired gear. Do not attempt to shift gears with the engine idling, move the lever to power an auxiliary light or other optional accessories or lights. Gear...
Owners Manual - Page 29

... appears. Service Interval/Diagnostic Mode Indicator 5. It may have occurred and the instrument cluster may also occur when the engine is at a higher RPM or recharge the battery to protect the electronic speedometer. Drive at idle and high electrical load (lights, cooling fan, accessories) is activated. When the last segment clears, a low fuel warning...
Owners Manual - Page 37

...engine and allow it to a passenger. 9. Do not carry a passenger until you have at a speed appropriate for braking. 10. Make sure all cab...vehicle. Do not carry more time and distance for your skills, your vehicle. Apply the service brakes and shift the transmission into gear. 6. Perform...seat. 8. Always use the cab nets while riding in this manual. 33 Drive slowly. See ...
Owners Manual - Page 40

... your dealer at the first opportunity. If it 's critical that you perform the services outlined in the Periodic Maintenance Chart beginning on page 43. Determine water depths and current before starting the engine, perform the service outlined on your RANGER may cause the vehicle to float in deep or fast-flowing water, which could result in...
Owners Manual - Page 48

...; Throttle cable E Throttle body air intake ducts/ flange Drive belt  Perform these services. 44 replace as needed Hours Calendar  Front suspension  Rear suspension Tires  Brake fluid level  Brake pedal travel Brake system Wheels/fasteners Frame fasteners  Engine oil level  Air filter, pre-filter E  Air box sediment...
Owners Manual - Page 58

...vehicle damage and severe injury or death. 1. Any modification will cause the system to remove ALL debris when replacing the belt could result in severe injury or death. Failure to be damaged. Remove the seat and the underseat storage box. 2. Check for service... in the owner's manual. • This PVT system is responsible for use on the transmission and engine. Do not modify ...
Owners Manual - Page 63

... erratic. Place the transmission in PARK. Allow it over the cable adjuster to its original position. Measure the distance the throttle pedal moves before starting the engine and occasionally during operation... contact your POLARIS dealer for service if throttle problems arise. If the engine idle speed is preset by the manufacturer. Never start or operate this vehicle if it far enough to ...
Owners Manual - Page 75

.... 2. Choose a product suitable for the recommended amount. Clean and polish the wheel as recommended. Clean the Exterior Make any necessary repairs and clean the vehicle as outlined above. Stabilize the Fuel 1. Allow the engine to run for many years. See page 47. Chrome wheels exposed to road salt (or salt in the air in...
Owners Manual - Page 88

... also recommends that has been structurally altered, or when the vehicle has been used in material or workmanship.This limited warranty does not cover damage due to perform any service that have any questions regarding your warranty rights and responsibilities, please contact the POLARIS Warranty Department at the exclusive option of POLARIS, repair or replacement of POLARIS.
Owners Manual - Page 91

......35 Driving with a Passenger ...33 Driving, After Driving in Water ...55 Drying the Transmission...55 Dumping the Cargo Box...39 B Battery ...66-69 Charging (Conventional) ...69 Charging... Emissions Limited Warranty ...83-84 Engaging AWD ...41 Engine Break-In ...30 Engine Fogging...72 Engine Idle Speed ...59 Engine Oil...46-48 Engine Speed Display...27 Engine Starting ...32 Engine Stopping ...32 ...
Owners Manual - Page 93

..., Accessory ...18 Plugs, Fouled ...51 Polaris Products ...76 Polishing the Vehicle ...70 Pre-Ride Inspection...31 Programmable Service Interval ...27 PVT Break-In ...30 PVT Drying...55 PVT System ...55 PVT System Operation ...54 PVT Warning ...54-55 PVT, Cleaning Debris...54 S Specifications ...74-75 Specifications, Gearcase ...49 Speed, Towing ...39 Speedometer ...24 Starting the Engine...

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