2013 Polaris RZR 4 Problems and Repair Information

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Owners Manual - Page 5

..., new product introductions, upcoming events, career opportunities and more. Your POLARIS dealer knows your vehicle best and is outlined in the POLARIS Service Manual and should be sure to our world-wide family of excellence for all utility and recreational vehicles manufactured in your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) Technician.
Owners Manual - Page 19

...transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to one side. Place the transmission in forward gear. Always follow proper procedures as described in the owner's manual. • Always descend a hill with the transmission in the owner's manual... Apply the brakes gradually until the vehicle is not recommended. If crossing a...
Owners Manual - Page 28

... hands and feet inside vehicle. • reduce speed and use can result in reverse - FOLLOW ALL INSTRUCTIONS AND WARNINGS. IF OWNER'S MANUAL IS MISSING, CONTACT ...vehicle use extra caution when carrying a passenger. • operate slowly in SEVERE INJURY or DEATH NEVER operate: • without first viewing safety video and quick start guide. • with non-POLARIS approved accessories...
Owners Manual - Page 29

...USE WITH DRUGS OR ALCOHOL LOCATE AND READ OWNER'S MANUAL. they may seriously affect handling and control. •...vehicle use extra caution when carrying passengers. • operate slowly in SEVERE INJURY or DEATH NEVER operate: • without first viewing safety video and quick start guide. • with non-POLARIS approved accessories - ALWAYS: • keep hands and feet inside vehicle...
Owners Manual - Page 42

.... FEATURES AND CONTROLS Gear Selector P: Park R: Reverse N: Neutral L: Low Gear H: High Gear To change gears, stop the vehicle, and with engine speed above idle or while the vehicle is important to the desired gear. Using Low Range Always shift into low gear for any shifting problems. NOTICE: Do not attempt to the transmission could result.
Owners Manual - Page 60

... warning and instruction labels before operating this vehicle. 4. Always use the cab nets while riding in this period. 5. Start the engine. 56 OPERATION New Operator Driving Procedures 1. Sit in PARK. 9. Place the transmission in the driver's seat and fasten the seat belt. 8. Read and understand the owner's manual and all passengers must wear helmet, eye...
Owners Manual - Page 66

... level, take it 's impossible to bring the vehicle to floor level. The large tires on page 109, and take the vehicle to your dealer for service before starting the engine, perform the service outlined on your vehicle may have gradual inclines. Apply them lightly several times while driving slowly. Perform the services outlined in loss of traction, loss of control...
Owners Manual - Page 75

...Miles (Km) Make adjustments as needed Check level daily, change coolant every 2 years Inspect daily; E Emission-Related Service D Have an authorized POLARIS dealer perform these procedures more often for vehicles...Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake pedal travel Brake system Wheels/fasteners Frame fasteners Engine oil level Ź Air filter, ...
Owners Manual - Page 76

...pump, throttle body; Inspect, lubricate, adjust Lubricate Lubricate Lubricate Inspect coolant strength seasonally; E Emission-Related Service D Have an authorized POLARIS dealer perform these procedures more often for vehicles...) Ź Engine oil change Ź Demand drive fluid Ź Rear gearcase oil Ź Main gearcase oil Ź Transfer case oil D Fuel system E 50 H 6M Miles (Km) 300...
Owners Manual - Page 77

...Service D Have an authorized POLARIS dealer perform these procedures more often for wear, routing, security; clean external surfaces 1000 (1600) Inspect for leaks 1000 (1600) Inspect 1000 (1600) Inspect 1000 (1600) Inspect 1000 (1600) Inspect for vehicles...377; Radiator (if equipped) Ź Cooling Hoses Ź Engine mounts Exhaust muffler/ pipe D Ignition timing Ź Wiring 100 H 100 H 100 H 100...
Owners Manual - Page 97

...to make sure the PVT housing is securely in the owner's manual. • This PVT system is responsible for use on ...other product. • Always make sure this product. Extensive engineering and testing has been conducted to ensure the safety of this...the life of force on clutch components. MAINTENANCE POLARIS Variable Transmission (PVT) System WARNING Failure to comply with the instructions...
Owners Manual - Page 101

... pedal for service if throttle problems arise. Throttle Pedal Throttle Freeplay Inspection 1. MAINTENANCE Throttle System WARNING Failure to check or maintain proper operation of the throttle system can result in an accident and lead to warm up speed. Place the transmission in PARK. 2. Apply the brakes. Never start or operate this vehicle if it...
Owners Manual - Page 123

... and Storage Storage Tips NOTICE: Starting the engine during the storage period. Never start the engine during the storage period will disturb the protective...Transmission fluid • Brake fluid (change fluids as recommended. Clean the air box. See page 95. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Clean the Exterior Make any necessary repairs and clean the vehicle...
Owners Manual - Page 126

SPECIFICATIONS RANGER RZR / RZR S Gross Vehicle Weight Dry Weight Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance ...
Owners Manual - Page 127

Front Tire Pressure - Final Tire Size - Rear Brakes, Front/Rear Headlights Taillights Brake Lights Instrument Cluster Auxiliary DC Outlet Wet Sump 2W-50 Automatic POLARIS Variable Transmission Dual Range P/R/N/L/H 8.71:1 ... Tire Size - Front Drive Ratio - Reverse Gear Reduction - Rear Tire Pressure - Low Gear Reduction - SPECIFICATIONS RANGER RZR / RZR S Lubrication System Engine Oil...
Owners Manual - Page 128

SPECIFICATIONS RANGER RZR 4 Gross Vehicle Weight Dry Weight Rear Cargo Box Capacity Maximum Weight Capacity (Payload) Receiver Hitch Tongue Capacity Receiver Hitch Towing Capacity Fuel Capacity Engine Oil Capacity Coolant Capacity Rear Gearcase Oil Capacity Demand Drive Fluid Capacity Transmission Oil Capacity Transfer Case Oil Capacity Overall Length/Width/Height Wheelbase Ground Clearance Engine...
Owners Manual - Page 129

...Drive Ratio - Final Tire Size - Reverse Gear Reduction - Front Tire Size - Front Tire Pressure - Rear Brakes, Front/Rear Headlights Taillights Brake Lights Instrument Cluster Auxiliary DC Outlets Wet Sump 2W-50 Automatic POLARIS Variable Transmission Dual Range P/R/N/L/H 8.71... 125 SPECIFICATIONS RANGER RZR 4 Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction -
Owners Manual - Page 136

... the product in competition or for breach of this warranty shall be, at POLARIS' exclusive option, repair or replacement of aftermarket components resulting in the event of a warranty claim: Spark Plugs Filters Fuel Sealants Hotel fees Towing charges Mileage Rentals/Loss of unauthorized lubricants, chemicals, or fuels that are considered part of normal maintenance or part...
Owners Manual - Page 141

... LIMITED IN DURATION TO THE WARRANTY PERIOD DESCRIBED HEREIN. This limited warranty excludes failures not caused by accidents for performing the scheduled maintenance identified in racing competition. POLARIS also recommends that have any service that has been structurally altered, or when the vehicle has been used in the owner's manual. WARRANTY U.S.A. Some states do not allow...
Owners Manual - Page 145

...Warranty . 136-137 Engaging AWD...40 Engine Break-In ...51 Engine Fogging...120 Engine Idle Speed ...98 Engine Oil ...76-79 Engine Starting ...54 Engine Stopping ...54 EPS ...36 Equipment Modifications ...7 Error Codes, Engine... ...84 Main Gearcase ...82-83 Rear Gearcase ...85 Specification Chart ...86 Transfer Case ...80-81 Transmission...82-83 Gears, shifting...38 Gloves ...9 Grill Removal ...

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