2013 Polaris Sportsman 500 Tractor Problems and Repair Information

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Owners Manual - Page 3

... vehicles (ATVs) • RANGER® utility vehicles • Victory Motorcycles® • Low emission vehicles (LEVs) Always follow the instructions and recommendations in the POLARIS Service Manual and should be performed only by a Factory Certified Master Service Dealer® (MSD) Technician. Be sure to our world-wide family of your service needs during (and after) the warranty...
Owners Manual - Page 9

... your owner's manual, which includes valuable information about safety, contact an authorized POLARIS dealer or visit the POLARIS web site at www.polarisindustries.com. Equipment Modifications The warranty on the vehicle. 7 For more information about all laws and regulations concerning the operation of certain accessories, including (but not limited to) mowers, blades, tires, sprayers and...
Owners Manual - Page 12

...age to operate the Tractor unless they have read and understand this manual and all warnings, cautions and operating procedures in this manual and on the safety labels before operating the Tractor. Beginners should... the POLARIS web site at www.polarisindustries.com. Never permit others to operate this manual. SAFETY Rider Safety WARNING Serious injury or death can result if you do not follow ...
Owners Manual - Page 17

Always follow the procedures outlined in this manual for driving through improper installation or use the size and type of accessories. Allow a greater distance for operating on slippery or loose surfaces. Always use of tires specified for your vehicle. Maintain the proper tire pressure. Never modify a Tractor through water. Never drive through deep or fast-flowing...
Owners Manual - Page 20

...Manual for more detailed loading information. 7174877 Override Warning WARNING Improper use of override button can lead to loss of control resulting in reverse. 7175486 4X4 (AWD) Caution Do not push switch to engage 4X4 (AWD... Rack Warning "No Passenger" Warning Rack Warning Clutch Cover Alert Tire Pressure/ Load Alert Tire Pressure/Load Alert TIRE PRESSURE IN PSI (kPa): FRONT 5 (34.5) REAR 5 ...
Owners Manual - Page 25

... the lever for repair if throttle problems arise. Throttle Release Switch The throttle release switch stops the engine in an open position when the operator releases the throttle lever. FEATURES AND CONTROLS Mirrors Use the mirrors to increase engine speed and vehicle movement. Press the throttle lever to assist in an accident if the throttle...
Owners Manual - Page 26

Read this vehicle. Squeeze the brake lever toward the handlebar. Place the transmission in an accident and serious injury or death. Release the brake lever...brake lever. Foot Brake The all brake systems on the right footrest. Operating the vehicle while the parking brake is located on this owner's manual and understand the operation of control. Press the brake pedal down a hill may...
Owners Manual - Page 32

... gears with the engine speed above idle or while the vehicle is locked when it's in PARK. ADC 4X4 When the switch is on the right side of the vehicle. FEATURES AND CONTROLS Automatic Transmission Gear Selector The transmission gear selector is located Fuel Tank on ADC 4X4, the ADC system allows engine braking to ADC 4X4 before ascending or...
Owners Manual - Page 34

...; The throttle is open (throttle is applied) • The transmission is shifted to all four wheels when the vehicle descends a hill or incline. FEATURES AND CONTROLS Active Descent Control (ADC) System The ADC system allows engine braking to neutral or park 32 Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill.
Owners Manual - Page 37

...Hour Meter Mode This mode logs the total hours the engine has been in reverse when using this feature. See page 20. The transmission cannot be normal because of changes in humidity, temperature and... each trip. Trip Meter Mode The trip meter records the miles or kilometers traveled by the Tractor. Tachometer Mode The engine RPM is also the MODE button. Small fluctuations in the ...
Owners Manual - Page 41

... mode has been set. Turn the key switch off and on the screen. 39 Stop the engine. Press and hold the mode button until the letters flash, then press and release the button once. Place the transmission in PARK. Please see your POLARIS dealer for Blink Codes and Failure Descriptions. Downloading Codes...
Owners Manual - Page 44

Do not operate at slower speeds during the break-in period as recommended. Engine and Drivetrain Break-in more than following the procedures for a proper breakin. Fill the fuel tank with vehicle operation and handling. 4. Add oil if necessary. 3. Pull only light loads. Avoid aggressive acceleration and high speed operation during the first three...
Owners Manual - Page 47

... greater than 11 km/h Towing heavy loads Operating in cold weather. See your POLARIS dealer for engine heater kits, which can lead to engine damage. If the vehicle is used year-round, check the oil level frequently. Always operate the engine long enough to Use Low Low Low High 45 OPERATION Cold Weather Operation Internal...
Owners Manual - Page 55

...follow the procedures outlined in forward, start the engine. Never back down a hill. 53 Remount from the uphill side. With the transmission still in this manual for braking if you stall or roll backwards... Avoid climbing hills steeper than 25°. Control speed with either the hand or foot brake until the vehicle is on a Hill (K-Turn) 9. 10. 11. 12. 13. 14. Lock the hydraulic parking...
Owners Manual - Page 57

... the vehicle serviced by your dealer before starting the engine. 55 If the vehicle stops while fully submerged, major engine damage can result if the machine is not thoroughly inspected. Never drive through water. Always follow the steps described on page 106. Take the vehicle to a dealer before starting it, follow the procedures outlined in this manual...
Owners Manual - Page 72

...clean often; Have an authorized POLARIS dealer perform these services. See Pre-Ride Checklist on page 43...Steering Front suspension Rear suspension Tires Brake fluid level Brake lever Foot brake Brake system Passenger seat lock-out Wheels/fasteners Frame fasteners Ź Engine oil level Winch Ź ... Perform these operations more often for vehicles subjected to serious injury or death.
Owners Manual - Page 74

...377; Radiator Ź Cooling hoses Ź Engine mounts Exhaust muffler/ pipe D Spark plug &#...Perform these services. 72 replace lines every 2 years Inspect; clean external surfaces Inspect for leaks at tank cap, lines, filter, pump; D Have an authorized POLARIS dealer perform... Ź Rear gearcase oil Ź Transmission oil D Valve clearance D Fuel system 100 100 100 100 100 Kilometers 1600...
Owners Manual - Page 78

... 74. 76 Allow it to specification. Torque to idle for 30 seconds. 4. Place the transmission in serious burns. Drain Plug Screen Fitting New Sealing Washer Hot oil may result in PARK. 3. Do not allow hot oil to contact skin. 9. MAINTENANCE Engine Oil Oil and Filter Change 1. Position the vehicle on a level surface. 2. Start the...
Owners Manual - Page 122

... Storage Storage Tips NOTICE: Starting the engine during the storage period. Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. Inspect and clean (or replace) the pre-cleaner and air filter. Stabilize the Fuel 1. See page 99. 4. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer. Clean or replace the breather...
Owners Manual - Page 126

SPECIFICATIONS Sportsman 500 Tractor Maximum Weight Capacity 420 lbs. (191 kg) (includes operator, cargo, accessories, tongue weight) ...Capacity 9.3 oz. (275 ml) Transmission Oil Capacity 32 oz. (948 ml) Engine EH50PLE Displacement 498 cc Bore x Stroke 92mm x 75mm Alternator Output 350 w Compression Ratio 10.2:1 Fuel System Electronic Fuel Injection Ignition System Electronic Ignition Ignition ...

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