2014 Polaris 550 Indy 144 Problems and Repair Information

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Owners Manual - Page 2

WARNING Read, understand, and follow the safety precautions could result in this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Failure to follow all of the instructions and safety precautions in serious injury or death. WARNING The engine exhaust from this manual and on all product labels.
Owners Manual - Page 3

... world-wide family of your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) technician. Be sure to visit us online at POLARIS we 've ever produced. Here at www.polaris.com for minor maintenance, but information about major repairs is interested in this owner's manual. Your manual contains instructions for the latest...
Owners Manual - Page 5

... manual. Features ...26 This section identifies the locations of features and general operating procedures. Operation ...49 This section explains proper engine break-in your snowmobile's controls and features. Safety ...7 This section describes safe vehicle operation and identifies warning labels and their locations. Specifications ...98 POLARIS Products...100 Troubleshooting ...101 Warranty...
Owners Manual - Page 19

Before driving, manually turn the skis to the left and right steering. WARNING! Inadequate Snow Conditions Since snow ..., the snowmobile will result in serious injury. Inadequate cooling and lubrication will lead to the slide rail, track and/or engine. Keep the underhood area free of the slide rail and track surfaces. If difficulty is a requirement for prolonged periods on...
Owners Manual - Page 24

... For electric reverse models, engine must be stopped in the...guard removed. Clutch Warning SEE OWNER'S MANUAL FOR SHEAVE WIDTH ADJUSTMENT PROCEDURE. 22 SAFETY...manual differ from the tool kit into the open threaded hole in forward to the tool kit. Do not operate engine with engine... operate engine with drive belt removed. The part number is found on the snowmobile. Never run engine with...
Owners Manual - Page 25

...Reverse Warning NOTE: For more information, see Owner's Manual. NO PASSENGER. Flashing light on LH control to reverse...only when stopped. If electric reverse: • Machine stopped and engine at low speeds, can cause loss of control, always Look behind... Passenger Warning (Passenger Models) WARNING This vehicle is designed for operator and "ONE" passenger only. SAFETY Safety Labels...
Owners Manual - Page 26

... the brake lever to stop the engine. SAFETY Safety Labels and Locations Operation Warning Operation Warning WARNING • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is designed for a replacement. • This vehicle is missing, contact a POLARIS dealer for...
Owners Manual - Page 27

.... Do not leave brake engaged for more than five minutes. • Before starting engine, check throttle, brake, and steering for long periods. Track Warning WARNING Stay clear of... reduces your ability to control the vehicle. • When operating on seat back. See Owner's Manual for steering and stopping. Oil injection system: Use unmixed fuel only. SAFETY Safety Labels and Locations...
Owners Manual - Page 46

... the snowmobile is your snowmobile. Never start the engine without checking all vehicle components to be sure of your guide to safe and enjoyable snowmobiling experience. Read and Understand Your Owner's Manual Read the Owner's Manual completely and refer to snowmobile operation. The manual is operated. Operating the vehicle with worn, damaged, or malfunctioning components could...
Owners Manual - Page 49

...latched before each use of time in place before using the vehicle. Before driving, manually turn the skis to be obstructing the steering linkage. WARNING... by operation on ice or poor lubrication conditions voids the track warranty. Always inspect the track for extended periods of the snowmobile. ...Engine Steering System WARNING! WARNING! Driving at high speeds for damage before...
Owners Manual - Page 51

... the choke toggle to snap back into the housing. OPERATION Starting the Engine NOTICE: Engaging the starter when the engine is running WILL result in serious engine damage, especially if the transmission is running . 1. Pull the engine stop , use the choke if starting a cold engine, flip the choke toggle to the RUN position. 4. Damage may result...
Owners Manual - Page 61

... an emergency exists and it several times. Return the snowmobile to an authorized POLARIS dealer for service as soon as possible. 59 If the engine stops abruptly when the throttle lever is released: 1. Excessive freeplay in serious injury or death. When these switches are disconnected, the ignition key switch must ...
Owners Manual - Page 62

Never engage the starter when the engine is running WILL result in serious engine damage, especially if the transmission is in reverse.The maximum engine RPM will automatically reduce RPM and start a reverse rotation. Make sure the area behind the vehicle before and while backing. • Avoid sharp turns. • Apply throttle slowly. Push the yellow...
Owners Manual - Page 65

..., which is intended solely for your qualified service technician. Specifications and adjustments for engine tune-ups are located in the Service Manual, which is available to your use in ... authorized POLARIS dealer to this vehicle. 63 Reverse (if equipped) must take your snowmobile is performed. POLARIS recommends that apply to perform any service that may be necessary. If...
Owners Manual - Page 76

.... See page 68. 2. Check for cracks or damage. 3. MAINTENANCE Fuel Filter/Fuel Lines See your dealer. Always store fuel in poor engine performance. Always allow the engine and exhaust system to cool completely before inspecting. If low fuel pressure or reduced engine performance occurs between the recommended fuel filter service intervals, the filter may occur. Always check...
Owners Manual - Page 103

...Wrong belt for twisted belt or broken spring. Problem Erratic engine operating RPM during acceleration or load variations Harsh ...spec Engine mount broken or loose Machine fails to the ground. • Chain is loose or broken or chain tightener is loose. TROUBLESHOOTING Engine Troubleshooting Unless you have experience and training in two-cycle engine repair, see your dealer if technical problems...
Owners Manual - Page 108

... understand the service data and the POLARIS warranty information contained in this manual. Contact your Owner's Manual to assist you. Your dealer is also familiar with POLARIS policies and procedures and will be happy to record the identification numbers of operation 7. Serial number 2. Length of time and conditions of your snowmobile and its engine. Previous...
Owners Manual - Page 110

... dealer for additional information. When requesting warranty service you must present your snowmobile requires warranty service, you may not apply to and from state to perform warranty service. If any POLARIS Servicing Dealer to state. This warranty gives you specific legal rights, and you must take it to a POLARIS dealer authorized to repair POLARIS snowmobiles. Some states do not...
Owners Manual - Page 111

... tested by the Owner's manual is highly recommended. improper fuel; repairs made after the warranty period expires or by external stress, heat, cold or contamination; Warranty will not apply to any product which has been damaged by abuse, accident, fire or any dealer to perform the required vehicle Pre-Delivery Inspection, perform all applicable service bulletins and have been...
Owners Manual - Page 115

... material or workmanship.This limited warranty does not cover damage due to perform any engine that may maintain, replace, or repair the emission control devices or systems on your vehicle. This limited warranty also does not cover any service that has been structurally altered, or when the vehicle has been used in the owner's manual. POLARIS recommends that you...

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