2014 Polaris Sportsman XP 850 HO Problems and Repair Information

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Owners Manual - Page 2

A card containing important ATV safety information should be attached to cause cancer, birth defects or other reproductive harm. If you cannot locate this product contains chemicals known to the State of California to the owner's manual on the next page. WARNING The engine exhaust from this card, or if it has been removed, please call 1-800342-3764 for assistance.
Owners Manual - Page 3

..., and after, the warranty period. 1 Your POLARIS dealer knows your vehicle best and is outlined in the POLARIS Service Manual and should be sure to visit us online at POLARIS we 've ever produced. Be sure to return to our world-wide family of your vehicle, be performed only by a factory certified Master Service Dealer® (MSD...
Owners Manual - Page 9

...United States, you can enroll in the purchase price of this information on your vehicle are thoroughly inspected at specific intervals. If you purchased a POLARIS ATV outside the United States, please contact... information about safety training. FOR MORE INFORMATION ABOUT ATV SAFETY in your owner's manual. If you and any family members who will be riding the ATV to strictly...
Owners Manual - Page 16

...; Always descend a hill with the transmission in forward gear. Crossing Hillsides Driving on level ground) as described in the owner's manual. Avoid crossing the side of control ...4X4 switch to ADC 4X4 before descending a hill. • Shift your weight rearward. • Never travel down a hill at high speed. • Avoid traveling down a hill at an angle, which would cause the vehicle...
Owners Manual - Page 45

... load (lights, cooling fan, accessories) is in neutral. 13. This indicator illuminates, in addition to displaying in the fuel sensor circuit. Fuel Gauge - All segments including the fuel icon will automatically reduce engine power. 7. See your dealer. 11. 4X4 Display - Engine Overheat Warning - The time will display for service. 43 The vehicle should be brought to clear the...
Owners Manual - Page 55

... at first. Check fluid levels of transmission and all gearcases after the first 25 hours of the clutches and drive belt will ensure a longer life and better performance. Check the engine oil level on the daily pre-ride inspection checklist. Vary the throttle positions. Fill the fuel tank with vehicle operation and handling. 4. PVT Break...
Owners Manual - Page 66

.... Release the parking brake and proceed slowly, controlling speed with the transmission still in forward and shut off the engine. 4. Always move the 4X4 switch to your right until the vehicle is pointing straight uphill. 5. OPERATION Turning Around on a Hill (K-Turn) If the vehicle stalls while climbing a hill, never back it 's pointing across the hill...
Owners Manual - Page 67

Perform the services outlined in serious engine damage. See page 85. If the vehicle tips or overturns in water, or if the engine stops during or after operation in water, restarting can result if the vehicle is not possible, follow the vehicle immersion inspection and drying procedures outlined on page 116, then see your weight carefully. Do not...
Owners Manual - Page 87

... these services. clean often; Have an authorized POLARIS dealer perform these operations more often for vehicles subjected to severe use. Item Maintenance Interval (whichever comes first) Hours Calendar Steering Front suspension Rear suspension Tires Brake fluid level Brake lever travel Brake system Wheels/fasteners Frame fasteners Engine oil level Ź Air filter, pre-filter E Coolant...
Owners Manual - Page 88

... Inspect duct for vehicles subjected to extreme use ) Ź Rear gearcase oil Ź Transmission oil Maintenance Interval (whichever comes first) Weekly Monthly Monthly 1M 1M 100 (160) 200 (320) 250 (400) 250 (400) Hours Calendar 10 H 20 H 25 H 25 H Miles (Km) Remarks Inspect; E Emission-Related Service D Have an authorized POLARIS dealer perform these procedures more...
Owners Manual - Page 90

...) See Page 89 89 92 550 Engine 850 Engine Transmission Oil PS-4 5W-50 4-Cycle 2 qt. (1.9 l) Oil PS-4 5W-50 4-Cycle 2 qt. (1.9 l) Oil AGL Gearcase Lubricant & Transmission Fluid 37 oz. 10-14 ft. lbs. (14-19 Nm) (14-19 Nm) --------- 96 28 94 Grease fittings (3 pumps maximum) every 500 miles, before long periods of storage, or...
Owners Manual - Page 132

See page 90. Allow the engine to disperse through the entire fuel delivery system. 130 Never start the engine during the storage period will disturb the protective film created by fogging and damage could occur. Fill the fuel tank. 2. Clean the Exterior Make any necessary repairs and then clean the vehicle as recommended in the Periodic Maintenance...
Owners Manual - Page 134

... are available for your POLARIS dealer. 132 Stop the engine. Accessories Auxiliary power outlets provide 12-volt power for ATV use. POLARIS also has a wide range of the ATV to the front Aarm bolt pockets, racks or handlebars. 6. Secure the fuel cap, oil cap and seat. Do not attach tie straps to the...
Owners Manual - Page 140

SPECIFICATIONS SPORTSMAN 550 EPS Maximum Weight Capacity 575 lbs. (261 kg) (includes operator, cargo and accessories) Dry Weight 718 lbs. (325.7 kg) 724 lbs. (328.4 kg) (EPS) Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Rear Gearcase Oil Capacity 7.1 oz. (210 ml) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Oil Capacity...
Owners Manual - Page 142

.... (261 kg) (includes operator, cargo and accessories) Dry Weight 759 lbs. (344.3 kg) (XP) 767 lbs. (347.9 kg) (XP EPS) Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity 2 qts. (1.9 l) Coolant Capacity 2 qts. (1.9 l) Rear Gearcase Oil Capacity 7.1 oz. (210 ml) Demand Drive Fluid Capacity 9.3 oz. (275 ml) Transmission Oil Capacity 37 oz. (1100 ml) Front...
Owners Manual - Page 146

... TO YOU IF INCONSISTENT WITH CONTROLLING STATE LAW. 144 This warranty provides no coverage for personal loss or expense, including mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use of POLARIS engine oil. 2. THIS EXCLUSION OF CONSEQUENTAL, INCIDENTAL, AND SPECIAL DAMAGES IS...
Owners Manual - Page 149

... purchase additional warranty coverage in the form of a service contract or other components not covered by original retail purchaser and continues for a period of 250 hours of engine operation, 2500 kilometers (3100 miles) of vehicle travel, or 30 calendar months from defects in addition to the following systems: • Air-induction system • Fuel system •...
Owners Manual - Page 150

... causes beyond the control of any engine that has been structurally altered, or when the vehicle has been used in material or workmanship. EPA Emissions Limited Warranty The following parts are considered emission-related components for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of POLARIS. 148...
Owners Manual - Page 151

... Warranty Owners are certified for performing the scheduled maintenance identified in California. Only the 50-state models are responsible for sale in the owner's manual. United States & Canada: 1-800-POLARIS (1-800-765-2747) French: 1-800-268-6334 149 POLARIS recommends that may maintain, replace, or repair the emission control devices or systems on your vehicle...
Owners Manual - Page 156

... Uphill ...61 A Access, Front Compartment ...52 Accessories ...132 Active Descent Control Fluid ...94-95 Active...Warranty . . 148-149 Engaging 4X4 ...33 Engaging Active Descent Control ...33 Engine Break-In...53 Engine Fogging ...131 Engine Oil ...89-91 EPS Warning Indicator ...43 Equipment Modifications ...9 Error Codes, Engine...Engine Oil ...89-91 Rear Gearcase ...96-97 Transmission Oil ...92 154

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