2015 Polaris 550 Indy Voyageur 155 Problems and Repair Information

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Owners Manual - Page 2

.... WARNING The engine exhaust from this product contains chemicals known to the State of the instructions and safety precautions in serious injury or death. Failure to cause cancer, birth defects or other reproductive harm. For videos and more information about a safe riding experience with your Polaris vehicle, scan this manual and on all...
Owners Manual - Page 3

Here at www.polaris.com for minor maintenance, but information about major repairs is interested in your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) technician. Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine we proudly produce an exciting line...
Owners Manual - Page 5

... be performed before riding. The Perfect Fit ...34 This section includes suspension set-up information and explains how to make additional suspension adjustments for owners and drivers and illustrates the location of important identification numbers that must be recorded in your snowmobile's regular maintenance. Specifications ...98 POLARIS Products...100 Troubleshooting ...101 Warranty...
Owners Manual - Page 19

... linkage. Reduce speeds and frequently drive into fresh snow to climb up WARNING! Before driving, manually turn the skis to the left and right steering. Inadequate cooling and lubrication will result in...so that may interfere with full left and right to the slide rail, track and/or engine. Operating in Deep Snow If the snowmobile becomes stuck in snow, clear the running board area...
Owners Manual - Page 24

...Never run engine with engine running. Clutch Warning SEE OWNER'S MANUAL FOR SHEAVE WIDTH ADJUSTMENT PROCEDURE. 7176327 22 If any of the labels depicted in this manual differ from the tool kit into the ...Warning/Belt Removal This warning label is printed on the label. Never service clutches yourself. Do not operate engine with hood or side panels open the sheaves and replace the belt....
Owners Manual - Page 25

...vehicle is designed for operator and "ONE" passenger only. Flashing light on LH control to reverse. To avoid loss of control resulting in serious injury or death. If electric reverse: • Machine stopped and engine... No Passenger Warning (One Rider Models) WARNING This vehicle is designed for operator only. Apply throttle slowly. Avoid sharp turns. Reverse Warning NOTE: ...
Owners Manual - Page 26

... changes, to avoid unexpected obstacles, or to stop the engine. SAFETY Safety Labels and Locations Operation Warning Operation Warning WARNING • To avoid serious injury or death, read and understand all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is capable of control. Then pull the brake lever...
Owners Manual - Page 27

...vehicle control on approved models only) reduce speed and allow extra space for steering and stopping. Be seated and in severe injury or death. 7172519 Track Warning 25 Oil injection system: Use unmixed fuel... more than five minutes. • Before starting engine, check throttle, brake, and steering for proper operation. See Owner's Manual for proper use of traction products. • Repeated...
Owners Manual - Page 46

... safe and enjoyable snowmobiling experience. Never start the engine without checking all vehicle components to make sure both are the primary controls of your guide to snowmobile operation. The manual is operated. Squeeze the throttle lever to be sure of proper operation. Have the throttle serviced immediately. Throttle Safety Switch Test the throttle safety...
Owners Manual - Page 49

...on ice or poor lubrication conditions voids the track warranty. WARNING! Never operate a snowmobile with the steering...POLARIS dealer for damage before starting the engine. Always inspect the track for replacement. ...of time in place before using the vehicle. Driving at high speeds for excessive wear... serious injury or death. Before driving, manually turn the skis to the left and ...
Owners Manual - Page 52

... and throttle safety switch. SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch WHAT IT DOES Interrupts ignition circuit Slows jackshaft Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All All Tether Switch (accessory) Interrupts ignition circuit 50 See page 58 for...
Owners Manual - Page 61

... the throttle cable and carburetor/throttle body to determine what caused the safety switch to an authorized POLARIS dealer for service as soon as possible. 59 If the engine doesn't start the engine. If this occurs, return the snowmobile to activate. 3. Test the throttle lever by compressing and releasing it 's necessary to activate...
Owners Manual - Page 62

OPERATION Electronic Reverse (PERC) WARNING Improper reverse operation, even at idle. • Look behind your vehicle is clear. 3. Never engage the starter when the engine is running , the snowmobile will be 6000 when in serious injury or death. Apply the throttle slowly to or from reverse only when the snowmobile ...
Owners Manual - Page 65

.... These items are located in the Service Manual, which is available to operate on your use in making a purchasing decision. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section of your qualified service technician. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may maintain...
Owners Manual - Page 66

... checks at 150 miles (240 km), 500 miles (800 km) and 1000 miles (1600 km). These inspections should be performed by a qualified service technician. If, during the course of the warranty period, part failures occur as outlined in this manual. Personal safety is critical when attempting to service or make sure the exhaust system and engine have cooled before...
Owners Manual - Page 76

... any necessary repairs promptly. Inspect the fuel lines regularly for cracks, blockage, obstructions, damaged seals or loosening of deterioration or damage. Allow adequate time for wear or damage at the intervals outlined in the Periodic Maintenance Table beginning on page 65. If low fuel pressure or reduced engine performance occurs between the recommended fuel filter service intervals...
Owners Manual - Page 103

...for twisted belt or broken spring. TROUBLESHOOTING Engine Troubleshooting Unless you have experience and training in two-cycle engine repair, see your dealer if technical problems arise. SEE YOUR DEALER. • ...to lack of spec Engine mount broken or loose Machine fails to the ground. • Chain is loose or broken or chain tightener is loose. Problem Erratic engine operating RPM ...
Owners Manual - Page 108

... of time and conditions of your snowmobile and its engine. Previous correspondence Use the page provided near the front of your POLARIS dealer for replacement parts, service or warranty. Serial number 2. Model number 3. Contact your owner's manual to assist you. When contacting us about parts, service, or warranty, always provide the following information: 1. POLARIS Customer...
Owners Manual - Page 111

... coverage for personal loss or expense, including mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use of vacation or personal time. THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS...
Owners Manual - Page 115

... by acts of any engine that you have been caused by the owner's or operator's improper maintenance or use, by accidents for your vehicle. Any qualified repair shop or person may deny warranty claims for failures that have any service that you use . POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. POLARIS may maintain, replace...

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