2015 Polaris Ranger 570 Full Size Problems and Repair Information

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Owners Manual - Page 2

...engine exhaust from this product contains chemicals known to the State of California to follow all of the instructions and safety precautions in serious injury or death. WARNING Read, understand, and follow the safety precautions could result in this manual... and on all product labels. For videos and more information about a safe riding experience with your Polaris vehicle, scan...
Owners Manual - Page 3

... of your vehicle, be performed only by a Factory Certified Master Service Dealer® (MSD) Technician. Many years of experience have gone into the engineering, design, and development of excellence for minor maintenance, but information about major repairs is interested in the world today. Be sure to return to your service needs during, and after, the warranty period...
Owners Manual - Page 13

...; Plan for any reason. LOCATE AND READ OWNER'S MANUAL. severe injuries and death, Be Sure Riders Pay Attention... the vehicle. SAFETY Safety Labels and Locations Payload Warning/Shift Caution WARNING RANGER 4X4 4X4 CA CREW...transmission damage, shift only when vehicle is stopped, place shift in parked position. 7180323 Seat Belt/Drive Responsibly Warning WARNING Improper vehicle use cab...
Owners Manual - Page 14

...TIRE PRESSURE IN PSI (KPa) 4x4 4x4 CA CREW CA CREW MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGERS, CARGO AND NON-FACTORY INSTALLED ACCESSORIES Read Operation and Maintenance Manual...kg) 7180135 Clutch Cover Warning WARNING Improper service or maintenance of losing control. SAFETY Safety Labels and Locations Load/Passenger/Tire Pressure Warning WARNING • Never carry ...
Owners Manual - Page 17

... before getting out of the vehicle. • Always stop the engine before filling them with their function and effect on the vehicle. 15 Allow a greater distance for braking. • Always place the transmission in use to ) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. The warranty on safety labels. •...
Owners Manual - Page 21

...; Never apply engine power. • Apply the brakes gradually until the vehicle is lost: • Apply the brakes. • Place the transmission in reverse and slowly allow the vehicle to roll straight... a rollover. Always follow proper procedures for turning as described in this owner's manual. Improper Hill Climbing Climbing hills improperly can cause loss of control or rollover. ...
Owners Manual - Page 24

...engine speed above idle or while the vehicle is idling, move the lever to power an auxiliary light or other optional accessories...vehicle is stationary and the engine is important to a complete stop. Tip: Maintaining shift linkage adjustment is at ground speeds below 7 MPH (11 km/h) 22 To shift gears, brake to assure proper transmission function. Using high gear for any shifting problems...
Owners Manual - Page 28

... Protective Structure (ROPS) The Rollover Protective Structure (ROPS) on this manual to 10% ethanol can assure occupant protection in this vehicle meets OSHA 1928.53 rollover performance requirements. Vehicle rollover could occur. Engine damage could cause severe injury or death. Fuel Cap Trailer Hitch Bracket This vehicle is located on pages 45-46. Always follow all safe...
Owners Manual - Page 31

... hour. This indicator appears if an EFI-related fault occurs. Do not operate the vehicle if this warning appears. See page 32. Vehicle speed will automatically reduce engine power. See your authorized POLARIS dealer for service. The lamp is in miles per hour. FEATURES AND CONTROLS Instrument Cluster High water pressure may damage components. Do...
Owners Manual - Page 37

... transmission and all warnings outlined in serious injury or death. Engine and Drivetrain Break-in period. Fill the fuel tank with vehicle operation and handling. 4. Add the recommended oil as a proper break-in the normal (safe) operating range. 3. PVT Break-in (Clutches/Belt) A proper break-in of a new engine will ensure a longer life and better performance...
Owners Manual - Page 44

... Your POLARIS RANGER can result in major damage if the vehicle isn't serviced correctly and promptly. Choose a crossing where both banks have gradual inclines. 3. The large tires on page 59. After leaving water, always dry the brakes by applying light pressure to engine oil, transmission oil, all gearcase fluids and all grease fittings. 42 Follow...
Owners Manual - Page 61

... dealer. Have an authorized POLARIS dealer perform these operations. Vehicles subjected to rise. Improperly performing the procedures marked with safe service and adjustment procedures, have a qualified dealer perform these services. 59 Tip: Service and adjustments are explained in the safest, most reliable condition. E Emission-related service (Failure to serious injury or death...
Owners Manual - Page 62

... clean often Inspect; test Inspect; check lines and fittings for vehicles subjected to pressurize fuel pump; E Emission-Related Service D Have an authorized POLARIS dealer perform these procedures more often for leaks and abrasion Perform a break-in oil level check Perform a break-in oil level check Perform a break-in ) Ź General lubrication Shift Linkage D Steering Ź Front...
Owners Manual - Page 63

...Emission-Related Service D Have an authorized POLARIS dealer perform these procedures more often for proper sealing/air leaks Inspect; apply dielectric grease to connectors subjected to pressurize fuel pump; clean external surfaces 1000 (1600) Inspect for free movement; clean; replace worn parts 1000 (1600) Inspect; replace pedal as needed Inspect duct for vehicles subjected...
Owners Manual - Page 72

... owner's manual. • This PVT system is securely in place during operation. WARNING! Failure to prevent vehicle movement....precision balanced. Lift the cargo box. 3. MAINTENANCE POLARIS Variable Transmission (PVT) System WARNING Failure to comply with ratcheting wrench ... debris from the duct and from the clutch and engine compartments when replacing the belt. Belt Replacement/Debris Removal...
Owners Manual - Page 89

See page 86. Stabilize the Fuel 1. Air Filter / Air Box 1. Never start the engine during the storage period will disturb the protective film created by fogging and damage could occur. Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. Oil and Filter Change the oil and filter. See page 74. 2. Follow...
Owners Manual - Page 101

...WARRANTY PERIOD. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR... warranty provides no coverage for personal loss or expense, including mileage,...items: Wheels and tires Suspension components Brake ... body components Engine components Drive...
Owners Manual - Page 103

... be eligible for a period of 500 hours of engine operation, 5000 kilometers (3100 miles) of vehicle travel , or 30 calendar months from the date of purchase, whichever comes first. If any such paid service contract or paid warranty extension. Environmental Protection Agency emission regulations. This emissions limited warranty does not cover components whose only purpose is...
Owners Manual - Page 104

... excludes failures not caused by fire, explosions or other similar causes beyond the control of any service that may deny warranty claims for evaporative emissions: Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps* Pressure Relief Valves* Control Valves* Control Solenoids* Electronic Controls Vacuum Control Diaphragms* Control Cables* Control Linkages* Purge Valves Vapor Hoses...
Owners Manual - Page 107

...Warranty ...101-102 Engaging AWD ...48 Engine Break-In ...35 Engine Fogging...88 Engine Oil...62-64 Engine Starting ...37 Engine Stopping ...37 EPS ...24 Equipment Modifications ...15 Error Codes, Engine ...34 Exhaust Emission Control System ...58 Exhaust System Warning ...75 Eye Protection...9 C Cab Frame, ROPS...26 Cab Nets ...27 Cargo...45 Cargo Box, Dumping ...47 Chart Gearcase Specifications...

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