2016 Polaris 550 Indy Voyageur 144 Problems and Repair Information

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Owners Manual - Page 2

... your smartphone. WARNING The engine exhaust from this QR code with your Polaris vehicle, scan this product contains chemicals known to the State of this snowmobile are not recommended and may result in voided warranty coverage. Failure to follow all product labels. IMPORTANT NOTICE TO OWNER Modifications to this manual carefully. Please read the...
Owners Manual - Page 3

... have gone into the engineering, design, and development of your total satisfaction. For safe and enjoyable operation of your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) technician. Your POLARIS dealer knows your vehicle best and is outlined in this owner's manual. WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to your...
Owners Manual - Page 5

... procedures that should be performed before riding. Maintenance ...69 This section defines your role, and your dealer's role, in , operation of features and general operating procedures. Operation ...55 This section explains proper engine break-in your snowmobile's controls and features. Specifications ...106 POLARIS Products...110 Troubleshooting ...111 Warranty ...116 Maintenance Log...
Owners Manual - Page 19

... the only lubrication for the power slide suspension and, on liquid cooled models, cooling for the engine, adequate snow cover is a requirement for prolonged periods on ice, hard-packed surfaces or roads....the steering linkage. Ice and snow build-up and over the snow. 17 Before driving, manually turn the skis to the left and right steering. WARNING! Inadequate cooling and lubrication will ...
Owners Manual - Page 24

... follow the instructions of the labels on the snowmobile. Never service clutches yourself. ALL UNITS 1. 2. 3. For electric reverse models, engine must be stopped in the driven clutch. Install L-wrench from the labels on your POLARIS dealer to the tool kit. Clutch Warning SEE OWNER'S MANUAL FOR SHEAVE WIDTH ADJUSTMENT PROCEDURE. 7176327 22 Read and...
Owners Manual - Page 25

... more information, see Owner's Manual. SAFETY Safety Labels and Locations No Passenger Warning (One Rider Models) WARNING This vehicle is designed for operator only. Flashing light on LH control to reverse. NO PASSENGER. 7172575 "One Passenger" Warning or "No Passenger" Warning Passenger Warning (Passenger Models) WARNING This vehicle is designed for operator and...
Owners Manual - Page 26

... time for a replacement. • This vehicle is capable of high speeds. Buried objects ... vehicle. • In an emergency, push down the Auxiliary Shut-Off Switch, located on next page) 24 Reduce speed and use only. If manual ...understand all warnings and the Owner's Manual before or while operating this vehicle. • This vehicle is designed for age requirements. (continued on...
Owners Manual - Page 27

... Warning 25 Oil injection system: Use unmixed fuel only. Track Warning WARNING Stay clear of ...steering and braking ability are latched. See Owner's Manual for proper use of traction products. •...more than five minutes. • Before starting engine, check throttle, brake, and steering for proper...to turn or stop. • To maintain vehicle control on seat back. Check oil level when...
Owners Manual - Page 52

..., the lever should immediately return to it compresses evenly and smoothly. Never start the engine without checking all safety warnings pertaining to snowmobile operation. The manual is operated. See page 64. 50 Never start the engine without checking all vehicle components to be sure of proper operation. If the throttle does not function smoothly...
Owners Manual - Page 55

... manually ...caused by operation on ice or poor lubrication conditions voids the track warranty. Examples of marginal lubrication would include frozen bodies of the snowmobile protect...vehicle. Always ensure that the seat is properly installed and securely latched before starting the engine. Always inspect the track for replacement. 53 PRE-RIDE INSPECTIONS Before Starting the Engine...
Owners Manual - Page 57

... to snap back into the housing. Do not use intermittent choking to FULL CHOKE. Never engage the starter when the engine is in serious engine damage, especially if the transmission is running . Turn the fuel valve on. NOTICE: Don't pull the starter rope to the fully extended position and don't allow it to the...
Owners Manual - Page 58

... event of an emergency. SYSTEM Ignition Switch Brake Choke Engine Stop Switch Throttle Safety Switch WHAT IT DOES Interrupts ignition circuit Slows jackshaft Floods engine Interrupts ignition circuit Interrupts ignition circuit THROTTLE CONDITION All All Half throttle or less All All All Tether Switch (accessory) Interrupts ignition circuit 56 OPERATION Emergency Stopping The...
Owners Manual - Page 67

... through normal starting . The lever and cable must be disconnected from starting procedures. 5. If the engine doesn't start the engine. When these switches are disconnected, the ignition key switch must return to an authorized POLARIS dealer for service as soon as possible. 65 An improperly functioning throttle lever may cause the safety switch...
Owners Manual - Page 68

...-hand control for one second, then release. TIP: If the engine stops running WILL result in serious engine damage, especially if the transmission is in reverse. Engaging Reverse Electronic reverse will automatically reduce RPM and start a reverse rotation. Make sure the area behind the vehicle before and while backing. • Avoid sharp turns. •...
Owners Manual - Page 71

... and directives that the specified maintenance is performed. You are required by U.S. Specifications and adjustments for diagnostic service. Emission Control Maintenance Requirements Your snowmobile is equipped with a check engine light and it comes on, you purchase the snowmobile. MAINTENANCE Emission Control Information Any qualified repair shop or qualified person may maintain...
Owners Manual - Page 82

If low fuel pressure or reduced engine performance occurs between the recommended fuel filter service intervals, the filter may occur. Inspect the fuel lines regularly for signs of the ducts. Normal deterioration from weather and fuel compounds may need replacement. Make any necessary repairs promptly. Contaminated or poor quality fuel will shorten the life of the fuel filter and result ...
Owners Manual - Page 113

... spec Engine mount broken or loose Machine fails to the ground. • Chain is loose or broken or chain tightener is loose. Drive belt turns over Wrong belt for twisted belt or broken spring. TROUBLESHOOTING Engine Troubleshooting Unless you have experience and training in two-cycle engine repair, see your dealer if technical problems arise. Problem Erratic engine...
Owners Manual - Page 118

... 1. Model number 3. Previous correspondence Use the page provided near the front of your owner's manual to assist you. WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the POLARIS warranty information contained in this manual. Your dealer is also familiar with POLARIS policies and procedures and will be happy to...
Owners Manual - Page 121

... no coverage for personal loss or expense, including mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use, loss of profits, or loss of POLARIS engine oil. 2. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR...
Owners Manual - Page 125

... or defects caused by a defect in the owner's manual. POLARIS also recommends that you use , by accidents for failures that have any engine that has been structurally altered, or when the vehicle has been used in racing competition. WARRANTY U.S.A. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON...

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