2016 Polaris 800 SKS Problems and Repair Information

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Owners Manual - Page 2

... the safety precautions could result in voided warranty coverage. Failure to follow all product labels. WARNING The engine exhaust from this manual and on all of the instructions and ...safety precautions in this product contains chemicals known to the State of this QR code with your Polaris vehicle, scan this manual...
Owners Manual - Page 3

Your POLARIS dealer knows your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) technician. Be sure to follow the instructions and recommendations in the POLARIS Service Manual and should be sure to visit us online at POLARIS we 've ever produced. Be sure to return to our world-wide family of your...
Owners Manual - Page 5

Specifications ...POLARIS Products...Troubleshooting ...Warranty ...Maintenance Log ...Index ... 142 148 149 155 163 165 3 Safety ...8 This section describes safe vehicle operation and identifies warning labels and their locations. Pre-Ride Inspections ...76 This section explains procedures that should be performed before riding. Maintenance ...97 This section defines your role, and ...
Owners Manual - Page 24

... and serious injury or death. Avoid operating for operation of snow, then step down and use extra caution. Before driving, manually turn the skis to the slide rail, track and/or engine. If difficulty is encountered, remove ice and snow build-up and over the snow. 22 WARNING! Driving on liquid cooled...
Owners Manual - Page 29

... labels depicted in this manual differ from fender into the open threaded hole in forward to the fender. 27 WARNING Do not operate engine with the clutch guard ... FOR OPTIMUM PERFORMANCE USE VES. Do not operate engine with hood or side panels open the sheaves and replace the belt. For electric reverse models, engine must be...service clutches yourself. BELT REMOVAL - ALL UNITS 1.
Owners Manual - Page 30

...FUEL RECOMMENDED: 91+ OCTANE WITHOUT ETHANOL FOR MAXIMUM PERFORMANCE SEE DECAL ON LEFT HAND SIDE PANEL FOR PROPER GAUGE SETTING. NOTE: For more information, see Owner's Manual... • Machine stopped and engine at low speeds, can cause...Fuel Recommendation "No Passenger" Warning/Fuel Recommendation This warning label is designed for operator only. WARNING This vehicle is located below the ...
Owners Manual - Page 32

... before operation. Check local laws for you to react to terrain changes, to avoid unexpected obstacles, or to stop the engine. If manual is missing, contact a POLARIS dealer for a replacement. • This vehicle is designed for adult use extreme caution when operating in unfamiliar terrain. • Excessive speed, especially at night or with...
Owners Manual - Page 44

... instructions (standard instrument cluster). If you have this system, see the IDD Owner's Manual provided with government/industry requirements • Voiding of unapproved parts and accessories may result in: • Non-compliance with your POLARIS snowmobile. Use of warranty • Injury to self or others This applies, but is not limited to the...
Owners Manual - Page 45

... following procedure to change the fuel type designation in the gauge. Start the engine. 2. Refer to "Eth" in the gauge. Press and release the SELECT button or SET switch until the desired fuel type is equipped with the interactive digital display (IDD), please see your IDD Owner's Manual for fuel type selection procedures. Press and...
Owners Manual - Page 47

... fuel additive used with Ethanol fuel Improper engine modifications Solution Replace with higher quality fuel Check that the fuel setting is a problem with recommended fuel See your POLARIS dealer for service ...fuel Incorrect ethanol/non-ethanol fuel resistor installed Low fuel/no fuel in tank Water in fuel Plugged fuel filter or tank pick-up to 10% Ethanol fuel Do not modify the engine Oil Pump...
Owners Manual - Page 92

... 87 octane fuel. Although 87 octane fuel is usable, some engine performance will be lost and fuel economy will result in your snowmobile. POLARIS recommends the use of POLARIS products. Never use deicers or additives containing methanol. Fuel System Deicers If you use fuel with obstructed fuel systems will decrease. Add one to two ounces per gallon (8-16 ml...
Owners Manual - Page 95

... ignition switch to an authorized POLARIS dealer for service. Test the throttle lever by compressing and releasing it 's necessary to start the engine, the throttle safety switch and engine stop switch may cause the safety switch to shut off the engine. If the engine doesn't start the engine. If an emergency exists and it several times...
Owners Manual - Page 97

... the transmission is in reverse.The maximum engine RPM will automatically reduce RPM and start a reverse rotation. Apply the throttle slowly to rotate forward. NOTICE: Engaging the starter when the engine is running . 2. OPERATION Electronic Reverse (PERC) Engaging Reverse 1. Stop the snowmobile and leave the engine idling. 2. Make sure the area behind your vehicle is...
Owners Manual - Page 99

... may maintain, replace, or repair the emission control devices or systems on your owner's manual. The ECI label is equipped at the time of sale with a minimum octane level of your snowmobile. Emission Control Maintenance Requirements Your snowmobile is performed. Owner's Responsibilities Please read the Snowmobile Engine Emissions Limited Warranty, and read the maintenance section...
Owners Manual - Page 114

... signs of storage. NOTICE: Kinking the fuel lines or using a pliers or similar tools to service the fuel pump. Fuel Filter/Fuel Lines This snowmobile is not equipped with an in poor engine performance. The fuel pump uses a sock-type pickup filter located within the fuel tank. Always store fuel in clean fuel containers. Always check fuel line condition after periods of deterioration or...
Owners Manual - Page 151

...twisted belt or broken spring. SEE YOUR DEALER. TROUBLESHOOTING Engine Troubleshooting Unless you have experience and training in two-cycle engine repair, see your dealer if technical problems arise. SEE YOUR DEALER. • Check for ... rail slide melted to the track clips due to lack of spec Engine mount broken or loose Machine fails to the ground. • Chain is loose or broken...
Owners Manual - Page 154

... be caught or the rail slide melted to the track clips due to lack of spec Engine mount broken or loose • Inspect and replace as needed . • Inspect and adjust, or replace. TROUBLESHOOTING Drive System Troubleshooting Problem Machine fails to the ground. • Chain is loose or broken or chain tightener is...
Owners Manual - Page 157

...snowmobile and its engine. Details of operation 7. Length of time and conditions of trouble experienced 6. Serial number 2. When contacting us about parts, service, or warranty, always provide...this manual. WARRANTY Service and Warranty Information Obtaining Service and Warranty Assistance Read and understand the service data and the POLARIS warranty information contained in this manual. ...
Owners Manual - Page 160

... SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS EXCLUDED FROM THIS LIMITED WARRANTY. This warranty provides no coverage for personal loss or expense, including mileage, transportation costs, hotels, meals...
Owners Manual - Page 164

... person may be necessary for breach of this Limited Warranty shall be, at the exclusive option of POLARIS, repair or replacement of POLARIS. POLARIS DISCLAIMS ALL EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. This Limited Warranty also does not cover any engine that have any questions regarding your vehicle. POLARIS also recommends that you contact an authorized...

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