2016 Polaris 800 Switchback Problems and Repair Information

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Owners Manual - Page 2

... this QR code with your smartphone. For videos and more information about a safe riding experience with your Polaris vehicle, scan this manual carefully. WARNING Read, understand, and follow the safety precautions could result in voided warranty coverage. Failure to follow all product labels. IMPORTANT NOTICE TO OWNER Modifications to cause cancer, birth defects...
Owners Manual - Page 3

... should be sure to follow the instructions and recommendations in this owner's manual. WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of your vehicle, be performed only by a factory certified Master Service Dealer® (MSD) technician. For safe and enjoyable operation of POLARIS enthusiasts. Be sure to return to...
Owners Manual - Page 5

...'s role, in the owner's manual. Operation ...83 This section explains proper engine break-in, operation of important identification numbers that must be recorded in your snowmobile's controls and features. Pre-Ride Inspections ...76 This section explains procedures that should be performed before riding. Safety ...9 This section describes safe vehicle operation and identifies warning...
Owners Manual - Page 21

..., cooling for prolonged periods on ice, hard-packed surfaces or roads. Avoid operating for the engine, adequate snow cover is encountered, remove ice and snow build-up and over the snow. 19... slide rail, track and/or engine. Operating in Deep Snow If the snowmobile becomes stuck in serious injury or death. Ice and snow build-up WARNING! Before driving, manually turn the skis to the left...
Owners Manual - Page 27

...vehicle is designed for operator only. NOTE: For more information, see decal on left hand side panel for setting. Fuel... 7176779 25 If electric reverse: • Machine stopped and engine at low speeds, can cause loss of control, always: ...performance see Owner's Manual. SAFETY Safety Labels and Locations No Passenger Warning (One Rider Models) WARNING This vehicle is designed for...
Owners Manual - Page 28

... system: Use unmixed fuel only. Then pull the brake lever to stop. • Always wear an approved helmet, eye protection, and adequate clothing while operating this vehicle. • In... starting engine, check throttle, brake, and steering for a replacement. • This vehicle is missing, contact a POLARIS dealer for proper operation. Check oil level when refueling. 7176779 26 If manual is ...
Owners Manual - Page 29

Never service clutches yourself - Note: See owners manual for sheave width adjustment procedure. 7181093 27 Never run engine with engine running. Belt Removal - Clutch Warning/Belt Removal 2. 3. 4. Do not attempt adjustment with drive belt removed. All Units 1. See your dealer. Turn the L-wrench clockwise to ...
Owners Manual - Page 36

... plungers are equipped with saddlebags. Please see your POLARIS dealer for more information. LOCK & RIDE saddlebags can be added as an accessory on the top of the console is heated by engine compartment heat. Heated Storage Compartment The storage compartment on other models. To remove a saddlebag, open each saddlebag to warm gloves...
Owners Manual - Page 37

...engine. Step 3 35 Lock the parking brake. 2. FEATURES Fuel...Fuel Selection Use the following procedure to the fuel type selection label located inside the left side panel. Whenever in doubt of the screen. Interactive Digital Display (IDD) If your model is displayed in the gauge. Refer to change the fuel type designation in the center of your IDD Owner's Manual for fuel...
Owners Manual - Page 39

... of alcohol while using up to 10% ethanol fuel Do not modify the engine Oil Pump Failure Protection If the ECU determines there is a problem with the electronic oil pump control circuit, the engine management system will limit engine speed to approximately 4000 RPM and illuminate the check engine indicator light on the instrument cluster or IDD. 37...
Owners Manual - Page 87

... vehicle speeds to reduce friction on engine run time. Regardless of these break-in programs is independent of each other and is at full throttle or high speeds for the part numbers of Fuel:...the first three hours of increased oiling, sled performance will not be performed when the engine is the time required to break in period and oil pump enrichment program. Do not operate at or below ...
Owners Manual - Page 91

... form of isopropyl-based fuel system deicer. OPERATION Fuel Recommendation For peak performance, POLARIS recommends the use deicers or additives containing methanol. Never use lower than 10% ethanol. Prolonged exposure to prevent damage resulting from fuel system icing. Do not use E85 fuel in serious engine damage. Add one to two ounces per gallon (8-16 ml per...
Owners Manual - Page 97

...throttle slowly to rotate forward. Push the yellow reverse button for one second and release. The engine will be 6000 when in forward. 95 A flashing reverse light on the left-hand control... area behind your vehicle is running. 2. Stop the snowmobile and leave the engine idling. Apply the throttle slowly to make sure the snowmobile is in reverse.The maximum engine RPM will indicate that...
Owners Manual - Page 99

... an authorized POLARIS dealer to perform any service that may remove the factory-installed emissions information hangtag, which is equipped with a check engine light and it comes on gasoline with an emission control information (ECI) label and a factory-installed emissions information hangtag. Specifications and adjustments for your owner's manual. POLARIS recommends that you purchase...
Owners Manual - Page 113

Reinstall the screws securing the fender to service the fuel pump. 111 Always store fuel in -line fuel filter. If low fuel pressure or reduced engine performance occurs between the recommended fuel filter service intervals, the filter may shorten the life of fuel system components and result in poor engine performance. If a fuel line has been damaged or kinked, replace it...
Owners Manual - Page 118

... cause burns to catch any coolant that the coolant maintains its ability to check the coolant when he performs the fall tune-up on the top of the coolant outlet elbow. See page 115. 1. Use ...snowmobile with the side panels open or removed. 3. This service must be performed when the engine is warm or hot. Ask your snowmobile. Perform this procedure in a well-ventilated area.
Owners Manual - Page 172

... have experience and training in two-cycle engine repair, see your dealer if technical problems arise. SEE YOUR DEALER. Problem Erratic engine operating RPM during acceleration or load variations Harsh...Foreign object may be caught or the rail slide melted to the track clips due to lack of spec Engine mount broken or loose Machine fails to the ground. • Chain is loose or broken or ...
Owners Manual - Page 177

... Assistance Read and understand the service data and the POLARIS warranty information contained in this manual. Your dealer receives frequent updates on changes, modifications and tips on snowmobile maintenance, which may supersede information contained in this manual. Dealer name 4. Details of purchase 5. Contact your snowmobile and its engine. Previous correspondence Use the page...
Owners Manual - Page 180

... or using non-recommended oil may cause engine damage. This warranty provides no coverage for personal loss or expense, including mileage, transportation costs, hotels, meals, shipping or handling fees, product pick-up or delivery, replacement rentals, loss of product use of Warranties and Remedies Lubricants and Fluids 1. WARRANTY Warranty Coverage and Exclusions Limitations of POLARIS...
Owners Manual - Page 184

... violation of POLARIS. This Limited Warranty also does not cover any engine that have any service that you have been caused by acts of the vehicle's emission controls. This Limited Warranty does not cover damage due to perform any questions regarding your vehicle. ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR...

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