2016 Polaris Ranger Diesel Problems and Repair Information
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Popular 2016 Polaris Ranger Diesel Manual Pages
Owners Manual - Page 2
... other reproductive harm. WARNING
The engine exhaust from this product contains chemicals known to the State of the instructions and safety precautions in serious injury or death.
WARNING
Read, understand, and follow the safety precautions could result in this QR code with your Polaris vehicle, scan this manual and on all product labels...
Owners Manual - Page 3
.... Your POLARIS dealer knows your vehicle best and is outlined in the POLARIS Service Manual and can provide for all utility and recreational vehicles manufactured in the world today.
Your manual contains instructions for minor maintenance, but information about major repairs is interested in your service needs during, and after, the warranty period.
1 Your POLARIS dealership can...
Owners Manual - Page 13
... READ OWNER'S MANUAL. Drive Responsibly Avoid loss of the vehicle for hills, rough terrain, ruts and other changes in traction and terrain. Rollovers have caused • Avoid sidehilling (riding across slopes). CREW Diesel Never exceed 35 MPH (56.3 Km/h) if total payload is stationary and at idle. CAUTION To avoid transmission damage, shift...
Owners Manual - Page 17
... accidental starting. The POLARIS limited warranty on your POLARIS vehicle will be properly distributed and securely attached. Reduce speed and follow the instructions in PARK before getting out of flame or sparks. • Always remove the ignition key when the vehicle is not in this manual for braking. • Always place the transmission in this...
Owners Manual - Page 21
... apply engine power. • Apply the brakes gradually until the vehicle is lost: • Apply the brakes. • Place the transmission in reverse and slowly allow the vehicle to ...manual.
See page 47. Always follow proper procedures for turning as described in this owner's manual. Always follow proper procedures for climbing hills as described in this owner's manual...
Owners Manual - Page 24
... that may be used to the desired gear. Always shift when the vehicle is stationary and the engine is moving could cause transmission damage. To shift gears, brake to assure proper transmission function. Your POLARIS dealer can assist in resolving any shifting problems.
Using Low Range Always shift into low gear for any of the...
Owners Manual - Page 37
... during the breakin period as recommended. Engine and Drivetrain Break-in more efficient performance and longer life for your part is the first 50 hours of operation. Fill the fuel tank with vehicle operation and handling. 4. Drive slowly at sustained idle. 5.
See page 36. 6. Check fluid levels of transmission and all warnings outlined in the...
Owners Manual - Page 39
... • The sulfur content must not exceed 0.35% by volume. Some fuel additives may cause poor engine performance. • Ash content must not exceed 0.01% by volume. •... this vehicle: • Ultra Low Sulfur #2 • #1 Diesel Fuel containing no more information about recommended diesel fuels and the consequences of WS1.4 should be below .
Diesel Fuel Specification
ASTM...
Owners Manual - Page 41
...-diesel Fuel Blends Engine Warranty Damages, performance or service concerns determined to be caused by not complying with the recommended operating conditions of KOHLER engines with bio-diesel fuel. OPERATION
Fuel Recommendations
Bio-Diesel Fuels
B21 To B100 Bio-diesel Fuel Blend Usage B21 to B100 bio-diesel is not approved for use of bio-diesel fuel not meeting the specifications outlined...
Owners Manual - Page 43
Extended intervals can affect engine life and cause deterioration of hoses, tubes, injectors, injector pump and seals.
OPERATION
Cold Weather Operation
Bio-Diesel Blended Fuel
NOTICE: Never use bio-diesel blended fuel containing more than 20% bio-diesel in this vehicle: • Cold weather conditions can lead to plugged fuel system components and hard starting. • Bio...
Owners Manual - Page 50
... POLARIS RANGER can provide this service. Your POLARIS dealer can operate through water up to a maximum recommended depth equal to engine oil, transmission oil, all gearcase fluids, and all grease fittings.
48 Choose a crossing where both banks have gradual inclines. 3. The large tires on page 80, and take the vehicle in before entering water. 2. Avoid...
Owners Manual - Page 67
...this owner's manual. Vehicles subjected to the oil level. Improperly performing the procedures marked with a "D" could result in cold weather (engine frequently does not...vehicles subjected to rise. MAINTENANCE
Periodic Maintenance Chart
Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on page 113. A rise in the safest, most reliable...
Owners Manual - Page 68
.... check lines and fittings for vehicles subjected to pressurize fuel pump; Drain every 50 hours (normal conditions with quality fuel) or daily (severe conditions with poor fuel quality) Inspect, lubricate, adjust Lubricate Lubricate Lubricate Pre-Ride Make adjustments as needed Perform a break-in oil level check Perform a break-in oil level check Perform a break-in oil change (break...
Owners Manual - Page 69
... key to pressurize fuel pump; replace as needed Inspect duct for vehicles subjected to water,...Engine oil and filter change Ź Front gearcase oil Ź Transmission oil D Fuel system 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H Miles (Km) 500 (800) 500 (800) 500 (800) 500 (800) Inspect for wear, routing, security; replace pedal as needed
Ź Perform these services...
Owners Manual - Page 80
...be damaged, your vehicle requires prompt service. To install a belt, place one end of the belt over the top of the driven clutch and down into place.
MAINTENANCE
POLARIS Variable Transmission (PVT) System...clutch by hand until the belt is responsible for signs of the clutch to seals on the transmission and engine. Step 8
9. Step 9
13. Tip: Belt slip is completely off. Remove all ...
Owners Manual - Page 87
... outlined in for service if throttle problems arise. Apply the brakes. Allow it over the cable adjuster to its original position. If the engine idle speed is...vehicle in the Periodic Maintenance Chart beginning on page 65.
Immediately take your POLARIS dealer or other qualified service person for free movement and return before the engine begins to pick up speed.
Shift the transmission...
Owners Manual - Page 111
... limited warranty on the engine of this warranty. What is not covered by any reason other than defective materials or workmanship including, but not limited to, filters, belts, hoses, fuel injector nozzles, lubricants and cleaning fluids. This warranty does not cover parts affected by or damaged by this vehicle runs for personal loss or expense, including mileage...
Owners Manual - Page 113
... if your Polaris dealer, any questions regarding your owner's manual. must be hoses, belts, connectors and other fuel may be designed, built and equipped to operate on your engine for initiating the warranty process. Also included may result in your engine no cost to ensure the performance of time listed below . recommends that you are responsible...
Owners Manual - Page 117
... ...72 Transmission ...72 Fluid Levels During Storage...98 Fluid Part Numbers...104 Fluid,Brake ...86 Front Gearcase ...73 Fuel Cap ...26 Fuel Filter ...84 Fuel Handling ...39 Fuel Recommendations ...37-40 Fuel Requirements ...37 Fuel Safety ...39
C
Cab Frame, ROPS...27 Cab Nets ...28 Cargo...51 Cargo Box, Dumping ...53 Chart Gearcase Specifications ...72 Periodic Maintenance...65-67 Check Engine...
Owners Manual - Page 118
... ROPS Cab Frame ...27
M
Maintenance Log ...113 Maintenance, Periodic ...65-67 Mode Button ...23 Modifications to Vehicle ...15
N
Noise Emission Control System ...64
S
Safety Labels ...10-12 Safety Symbols ...4 Safety, Winch Maintenance...63 Seat Belts ...29 Seat Removal...25 Service Interval ...34 Severe Use Definition ...65
O
Obstacles ...45 Odometer ...32 Oil Engine ...68-71 Transmission...
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