2003 Yamaha Motorsports SX600 Problems and Repair Information
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Popular 2003 Yamaha Motorsports SX600 Manual Pages
Owners Manual - Page 1
SNOWMOBILE
OWNER'S MANUAL
SX600H VT600H VX600ERH
LIT-12628-02-25
8DG-28199-14
Owners Manual - Page 3
... ordering spare parts from a Yamaha dealer. 1 The frame number is the seventeen-digit number stamped on the frame of the snowmobile. (See fig. È.) 2 The engine number is stamped in the location as shown. (See fig. É.) 3 Key number (See fig. Ê.) Also, record and keep the ID numbers in a separate...
Owners Manual - Page 4
... required for excellence in Japan P/N LIT-12628-02-25 ESU00001
INTRODUCTION
Congratulations! SX600H VT600H VX600ERH OWNER'S MANUAL © 2002 by a company well-known for satisfactory service. We are advised to ask a Yamaha dealer to inspect and repair the snowmobile whenever it is designed to ensure your Yamaha snowmobile. they have made Yamaha one...
Owners Manual - Page 5
...severe injury or death to the snowmobile operator, a bystander, or a person inspecting or repairing the snowmobile.
BECOME ALERT! YOUR SAFETY IS INVOLVED! CAUTION:
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A CAUTION indicates special precautions that must be minor discrepancies between your snowmobile and this manual. This manual should remain with the snowmobile when resold.
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Particularly important information is any question...
Owners Manual - Page 6
...WARRANTY ...1-1 YAMAHA EXTENDED SERVICE (Y.E.S.) ...1-4 LOCATION OF THE IMPORTANT LABELS ...2-1 SAFETY INFORMATION ...3-1 DESCRIPTION ...4-1 CONTROL FUNCTIONS ...5-1 Main switch...5-1 Starter lever (choke) ...5-2 Throttle lever...5-2 Throttle override system (T.O.R.S.) ...5-2 Oil level warning light...5-3 Coolant temperature warning light ...5-4 Engine...CHECKS ...6-1 Fuel ...6-1 Engine oil...6-2 ...
Owners Manual - Page 7
... MAINTENANCE ...8-1 Periodic maintenance chart ...8-1 Tool kit ...8-4 Spark plug inspection ...8-4 Engine idle speed adjustment ...8-5 Throttle cable adjustment ...8-6 Oil pump cable adjustment ...8-6 Carburetor adjustment...8-7 High altitude......8-31 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...11-1 Engine ...11-1 Chassis...11-1 Electric...11-2 WIRING DIAGRAM ...12-1
Owners Manual - Page 14
...ONLY. For safety and proper care of the snowmobile, always perform the pre-operation checks on public streets, roads, or highways. Never drive the snowmobile with another vehicle. 3. This may result if you ignore any control or ... alcohol or drugs.
5.
Apply the parking brake before starting the engine. Read the Owner's Manual and all of control.
4. ESU00009
3-
Owners Manual - Page 15
... with soap and water, and change your thumbs and fingers for several minutes after refueling. G Never add fuel when the engine is running . Do not allow anyone to stand behind the snowmobile when starting the engine to minimize your doctor immediately. A broken track, track fittings, or debris thrown by the track could cause...
Owners Manual - Page 16
...surfaces is to release the throttle and apply the brake gently-not suddenly. Maintenance and storage 1. Fuel may need help if you run out of control and may damage the snowmobile. 4. Be ... and instruction labels, as ice and hard-packed snow require much longer stopping distances. Allow the engine to the snowmobile not approved by Yamaha, or the removal of time. Do not leave the ...
Owners Manual - Page 21
..., make sure that the cause of the malfunction has been corrected and that the engine can be operated without a problem before restarting the engine. will operate
CA-01E
B
Mode A Idle or Switch starting Throttle switch Off Carburetor switch On Engine È É Ê 1 2 3 4 a b Idle or starting Run Trouble Carburetor switch Throttle switch Throttle cable...
Owners Manual - Page 22
... allow it to cool off if there are connected properly in the engine compartment and that the wire harness couplers are no problems. (See page 5-5 for warning light flash patterns.) After the engine starts, this light flashes three times to check the bulb, and then goes off .
The coolant temperature warning light warns...
Owners Manual - Page 39
... stall when the starter lever (choke) is in the half-open (warm engine up the engine until it is engaged, then pull it does not run roughly or begin to the closed position.
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Manual starting the engine.
Pull slowly on position.
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1. After the engine starts, put the starter lever (choke) in the on the recoil...
Owners Manual - Page 40
... and the screwdriver handle out of the tool kit and proceed as possible to the closed position. 1 "START"
CAUTION:
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G G
Release the switch immediately after the engine starts. If the engine fails to the "START" position. Proceed with the "Starting the engine" section items 1 and 2 for the "Manual starting model For VT600 / VX600ER 2. Turn the main...
Owners Manual - Page 41
Wind the rope counterclockwise three turns on the primary sheave assembly. 5. Grasp the screwdriver handle and pull briskly. After the engine starts, put the starter lever (choke) in the "Starting the engine" and "Manual starting model For VT600 / VX600ER Follow the procedures in the half-open position. WARNING
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Avoid contact with the edge of...
Owners Manual - Page 43
...A snowmobile is a rider active vehicle, and your riding position and your... it has warmed up, you are an experienced rider.
With the engine idling, release the parking brake. 2. Do not attempt to operate ...more reliable snowmobile. Avoid high speeds until you with the snowmobile's handling and performance characteristics. Before operating the snowmobile, read this Owner's Manual completely...
Owners Manual - Page 54
... for inspection and possible repairs. A torque wrench is also necessary to properly tighten nuts and bolts. 1Tool kit B È SX600 / VX600ER É VT600
CAUTION:
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Before starting the engine, make sure that cylinder. If a spark plug shows a distinctly different color, there could indicate an intake track air leak or carburetion problem for a snowmobile that is...
Owners Manual - Page 59
... performance of a gasoline engine to about 3% for combustion. Your snowmobile can cause poor performance. Follow the Main Jet Setting chart which can be adjusted to prevent fuel flowing...dealer carefully. Less air at high altitude makes the air/fuel ratio too rich, which is less air as altitude increases.
Common problems are the most of elevation. Large No.
1. side)...
Owners Manual - Page 65
...lower levels. When removing the dipstick be very hot after the engine has been run. Pull up the dipstick and check that ...magnet attached to the end of your body or clothing during inspection or repair.
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1. Remove the dipstick 1 and wipe it out slowly and...SAE 75 or 80 È For models without reverse transmissions (SX600) É For models with any metal particles that no foreign material ...
Owners Manual - Page 83
... with the recoil starter 1. Problem with the ignition off to expel excess fuel. "Hydrolock" occurs when fuel has filled the crankcase when the vehicle has been transported...Remove the ...conditions ...Ask a Yamaha dealer to inspect. Improper fuel flow ...See A.1. Malfunctioning V-belt clutch ...Ask a Yamaha dealer to inspect. Engine overheats 1. Oily or dirty V-belt or primary ...
Owners Manual - Page 87
SPECIFICATIONS
SX600 / VT600 / ...Engine oil type Carburetor type Fuel
SX600 / VT600 / VX600ER Liquid cooled 2-stroke, 7-port Parallel 3-cylinder 593 cm3 65.0 × 59.6 mm (2.56 × 2.35 in) 1,600 ± 100 r/min YAMALUBE 2-cycle oil MIKUNI, TM31 × 3 Unleaded gasoline R+M ; 88 or higher 2 Manual with recoil starter: SX600 Electric and manual with recoil starter: VT600 / VX600ER Pump...
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