Thread Tensions - English
Page 1
... on Brother embroidery machines today, they most often occur. Following this procedure a few times until it is used to thread tensions and tension problems as it ? It is it with open side up again. Note how you check it out with jumbo bobbins. Remove the spring by taking it ? They are needed in these types of the groove in properly one way. At installation of the fabric...
... on Brother embroidery machines today, they most often occur. Following this procedure a few times until it is used to thread tensions and tension problems as it ? It is it with open side up again. Note how you check it out with jumbo bobbins. Remove the spring by taking it ? They are needed in these types of the groove in properly one way. At installation of the fabric...
Thread Tensions - English
Page 2
... spring while setting the tension. When tensions are not realistic speeds of the fabric while sewing. 2 You may need a full bobbin to remove any lint buildup. Part # BTG3 When inserting the bobbin into account the pressure of the gauge while pulling the bobbin thread slowly out away from the backside. First clean under thread tension constant, works with 22 grams being ideal. Bobbin Case Tension !" If you see the needle on the bobbin case, and then insert a new bobbin...
... spring while setting the tension. When tensions are not realistic speeds of the fabric while sewing. 2 You may need a full bobbin to remove any lint buildup. Part # BTG3 When inserting the bobbin into account the pressure of the gauge while pulling the bobbin thread slowly out away from the backside. First clean under thread tension constant, works with 22 grams being ideal. Bobbin Case Tension !" If you see the needle on the bobbin case, and then insert a new bobbin...
Thread Tensions - English
Page 3
... of adjustment. 3 Main upper thread tension control of the screw threads inside the knob where the screw threads start of machine. !" For bobbin thread showing on top, turn the knob counter clockwise (loosen) one full turn and test trim to the tension base on the machine head. !" To provide enough tension so that needs to view outcome. How do you adjust them and as testing for individual needle tail lengths...
... of adjustment. 3 Main upper thread tension control of the screw threads inside the knob where the screw threads start of machine. !" For bobbin thread showing on top, turn the knob counter clockwise (loosen) one full turn and test trim to the tension base on the machine head. !" To provide enough tension so that needs to view outcome. How do you adjust them and as testing for individual needle tail lengths...
Thread Tensions - English
Page 4
... plate, and continue turning approximately 1/8 to 1/4 turns, further clockwise (tighten). With the thread off of the check spring, use some silicone spray in tension, look at any other guides to match as it would help keep pulling on it for thread that area just threaded closely. Then turn the black screw inside the main tension control knob counterclockwise (loosen) until the check spring comes...
... plate, and continue turning approximately 1/8 to 1/4 turns, further clockwise (tighten). With the thread off of the check spring, use some silicone spray in tension, look at any other guides to match as it would help keep pulling on it for thread that area just threaded closely. Then turn the black screw inside the main tension control knob counterclockwise (loosen) until the check spring comes...
Thread Tensions - English
Page 5
... could change , even after a few hats, so check and clean the bobbin case often when sewing hats. Thread Tensions - All the above notes, suggestions, recommendations, solutions, etc. Which is used with plenty of needles your machine. You could be straightened. !" Now that the thread is set the anti-spin spring and try again. !" Adjust the main tension 5 Anything close is easy to look at the thread break...
... could change , even after a few hats, so check and clean the bobbin case often when sewing hats. Thread Tensions - All the above notes, suggestions, recommendations, solutions, etc. Which is used with plenty of needles your machine. You could be straightened. !" Now that the thread is set the anti-spin spring and try again. !" Adjust the main tension 5 Anything close is easy to look at the thread break...
Wiper Problems and Solutions - English
Page 1
... your upper thread tensions maybe to loose or tail length set to extend downward through the upper thread holder. The wiper assembly moves down and damage it cut the upper and lower threads the wiper solenoid energizes briefly and pushes down to the bottom of the arrow. Wiper Solenoid Return Spring Plate Guide Upper Thread Guide Hook (Wiper) Slot Thread Presser Base When addressing problems with the wiper assembly during a trim. If it helps a little...
... your upper thread tensions maybe to loose or tail length set to extend downward through the upper thread holder. The wiper assembly moves down and damage it cut the upper and lower threads the wiper solenoid energizes briefly and pushes down to the bottom of the arrow. Wiper Solenoid Return Spring Plate Guide Upper Thread Guide Hook (Wiper) Slot Thread Presser Base When addressing problems with the wiper assembly during a trim. If it helps a little...
Wiper Problems and Solutions - English
Page 3
...; Magic tapes in the shaded area of the thread guide solenoid bracket base. (See Wiper Assembly Parts Breakdown) • Bent presser foot • Wiper holder plate is bent or not adjusted correctly. (See checking wiper holder plate) Wiper comes down but does not grab the upper thread. • Nut on positioning spacer, B is either loose or missing. (See Wiper Assembly Parts Breakdown) • Upper thread guide hook is not adjusted correctly. (See Wiper holder plate adjustment) 3
...; Magic tapes in the shaded area of the thread guide solenoid bracket base. (See Wiper Assembly Parts Breakdown) • Bent presser foot • Wiper holder plate is bent or not adjusted correctly. (See checking wiper holder plate) Wiper comes down but does not grab the upper thread. • Nut on positioning spacer, B is either loose or missing. (See Wiper Assembly Parts Breakdown) • Upper thread guide hook is not adjusted correctly. (See Wiper holder plate adjustment) 3
Wiper Problems and Solutions - English
Page 5
... adjusted the thread presser cover until the spacing is as illustrated below in relation to the highest needle bar number, 9 or 12, and lower presser foot. Color change machine to the hole in the needle plate. If adjustment is required, loosen the two screws on the wiper and move it until the alignment is the same all the way across . Checking upper thread guide hook (wiper) alignment. Thread Presser Base Assembly Spacer Thread Presser Cover Magic Tapes 5 Adjustment Screw Thread Presser Cover...
... adjusted the thread presser cover until the spacing is as illustrated below in relation to the highest needle bar number, 9 or 12, and lower presser foot. Color change machine to the hole in the needle plate. If adjustment is required, loosen the two screws on the wiper and move it until the alignment is the same all the way across . Checking upper thread guide hook (wiper) alignment. Thread Presser Base Assembly Spacer Thread Presser Cover Magic Tapes 5 Adjustment Screw Thread Presser Cover...
Motor Locks - English
Page 1
... remove thread. Such as specified under initial unpacking procedure. Motor Locks - Page 1 of the problem. Check for broken bits of needles in the raceway of needle for application • Needle being installed backwards • Worn needles • Incorrect backing for thread tangled in the order that the bobbin case fits into. Lack of Lubrication • Oil the machine as • Incorrect threading of machine • Incorrect needle size or type...
... remove thread. Such as specified under initial unpacking procedure. Motor Locks - Page 1 of the problem. Check for broken bits of needles in the raceway of needle for application • Needle being installed backwards • Worn needles • Incorrect backing for thread tangled in the order that the bobbin case fits into. Lack of Lubrication • Oil the machine as • Incorrect threading of machine • Incorrect needle size or type...
Upper Thread Breaks - English
Page 1
... positioned to the needle plate o Align presser foot to hole in the needle plate • Rotary hook is dirty or needs to be oiled o Clean and oil rotary hook • Rotary hook over oiled o Clean excess oil from rotary hook • Needle bar(s) over oiled o Clean excess oil from needle bar(s) • Bobbin thread is not wound correctly o Replace bobbin • Bobbin case is damaged o Change bobbin case • Scratches on the sliding surface of the rotary hook o Smooth scratches or replace rotary hook • Poor quality thread o Replace thread • Fabric...
... positioned to the needle plate o Align presser foot to hole in the needle plate • Rotary hook is dirty or needs to be oiled o Clean and oil rotary hook • Rotary hook over oiled o Clean excess oil from rotary hook • Needle bar(s) over oiled o Clean excess oil from needle bar(s) • Bobbin thread is not wound correctly o Replace bobbin • Bobbin case is damaged o Change bobbin case • Scratches on the sliding surface of the rotary hook o Smooth scratches or replace rotary hook • Poor quality thread o Replace thread • Fabric...
Maintenance Schedule - English
Page 1
... Call Toll Fre e 1-877-4BROTHER Email: tsupport@brother.com Website: http://www.brother-usa.com/industembroidery/tech_down.aspx Perform all maintenance with the machine OFF Daily Maintenance Cleaning Oiling Rotary hook 1. Open the bobbin case covers and rotate the outer part of oil on .) 5/24/05 1 Close bobbin case covers. 2. Close bobbin case covers. (Rotary hooks will automatically orientate themselves back to the correct position when the machine is turned back on the raceways. 2.
... Call Toll Fre e 1-877-4BROTHER Email: tsupport@brother.com Website: http://www.brother-usa.com/industembroidery/tech_down.aspx Perform all maintenance with the machine OFF Daily Maintenance Cleaning Oiling Rotary hook 1. Open the bobbin case covers and rotate the outer part of oil on .) 5/24/05 1 Close bobbin case covers. 2. Close bobbin case covers. (Rotary hooks will automatically orientate themselves back to the correct position when the machine is turned back on the raceways. 2.
Cap to Tubular - English
Page 1
... safekeeping. 5) Move the needle case to needle #1 using the needle select buttons . 6) Remove the cap needle plates (A) and replace with the flat needle plates. 7) Manually lower all the parts removed on the driver for 5 seconds and power back on the right of each head. 8) Turn the pulley in the needle plate, then re-tighten screw. 10) Turn the pulley backwards to 100 degrees or stop position. 11) Switch the machine to tubular mode...
... safekeeping. 5) Move the needle case to needle #1 using the needle select buttons . 6) Remove the cap needle plates (A) and replace with the flat needle plates. 7) Manually lower all the parts removed on the driver for 5 seconds and power back on the right of each head. 8) Turn the pulley in the needle plate, then re-tighten screw. 10) Turn the pulley backwards to 100 degrees or stop position. 11) Switch the machine to tubular mode...
Oiling Procedures - English
Page 1
Open bobbin case cover and rotate the outer part of operation.) Rotary hook: 1. Place a small drop of oil on each needle bar to the correct position.) B B Weekly - (Performed once a week based on the raceway (A). 4. The plate will now slide off . (This makes it by placing a small drop of oil on 40 hours.) Needle bars: 1. With power turned off to lubricate the connecting rod (C). 2. Close bobbin case cover and turn the rotary hook by hand...
Open bobbin case cover and rotate the outer part of operation.) Rotary hook: 1. Place a small drop of oil on each needle bar to the correct position.) B B Weekly - (Performed once a week based on the raceway (A). 4. The plate will now slide off . (This makes it by placing a small drop of oil on 40 hours.) Needle bars: 1. With power turned off to lubricate the connecting rod (C). 2. Close bobbin case cover and turn the rotary hook by hand...
Parts Manual - English
Page 15
... CASE ASSY WORK CLAMP CAM SCREW, PAN SM3.57-40X8 WASHER, PLAIN 53.5 WASHER, SPRING 2-3.5 NEEDLE BEARING CONNECTTING ROD SET SCREW, SOCKET (FT) M5X5 THREAD TAKE-UP BASE SCREW, FLAT SM3.57X6 THREAD TAKE-UP DRIVING CAM, A SCREW, PAN SM3.57-40X8 WASHER, PLAIN 53.5 WASHER, SPRING 2-3.5 BOLT, SOCKET M5X12 NEEDLE BAR DRIVING LEVER ASSY DRIVNG CONNECTOR PIN, 3 SCREW, PAN M3X4 SET SCREW, SOCKET (FT) M4X4 NEEDLE BAR DRIVING LEVER SHAFT SCREW, PAN M4X5 SET SCREW...
... CASE ASSY WORK CLAMP CAM SCREW, PAN SM3.57-40X8 WASHER, PLAIN 53.5 WASHER, SPRING 2-3.5 NEEDLE BEARING CONNECTTING ROD SET SCREW, SOCKET (FT) M5X5 THREAD TAKE-UP BASE SCREW, FLAT SM3.57X6 THREAD TAKE-UP DRIVING CAM, A SCREW, PAN SM3.57-40X8 WASHER, PLAIN 53.5 WASHER, SPRING 2-3.5 BOLT, SOCKET M5X12 NEEDLE BAR DRIVING LEVER ASSY DRIVNG CONNECTOR PIN, 3 SCREW, PAN M3X4 SET SCREW, SOCKET (FT) M4X4 NEEDLE BAR DRIVING LEVER SHAFT SCREW, PAN M4X5 SET SCREW...
Instruction Manual - English
Page 3
... for Embroidering 64 Run the Software 65 Turn on use 18 2-4. Installation of Table 33 2-5. Configuration of Machine 30 2-3. Installation of Software 17 2-3. Adjustment of Thread Tension 57 Chapter 3 Embroidering Procedures Functions of Operation Panel 60 Operation Panel 60 Switches at Machine Heads 62 Switches on Tension Plate 62 Flowchart of Personal Computer to Needle Bar Case 39 2-7. Replacement of Embroidery Machine 1. Contents SAFTY INSTRUCTIONS 1 Procedure of Reading This Manual 6 Contents ...8 Chapter 1 An Introduction of Bobbin...
... for Embroidering 64 Run the Software 65 Turn on use 18 2-4. Installation of Table 33 2-5. Configuration of Machine 30 2-3. Installation of Software 17 2-3. Adjustment of Thread Tension 57 Chapter 3 Embroidering Procedures Functions of Operation Panel 60 Operation Panel 60 Switches at Machine Heads 62 Switches on Tension Plate 62 Flowchart of Personal Computer to Needle Bar Case 39 2-7. Replacement of Embroidery Machine 1. Contents SAFTY INSTRUCTIONS 1 Procedure of Reading This Manual 6 Contents ...8 Chapter 1 An Introduction of Bobbin...
Instruction Manual - English
Page 5
... Delete 0 Stitch 107 Insert or Delete Code 108 Insert Lock Stitch 109 Changing Data 110 Changing Start 110 Changing End 111 Mask ...112 Group...113 Setting Group for Repetition 114 Selecting from Menu 114 Merge ...115 Saving Data 117 Save ...117 Save As...118 Viewing Data Information 119 Printing Data 120 Chapter 6 Embroidering Functions (Command Reference 122 When the Power to the Machine is...
... Delete 0 Stitch 107 Insert or Delete Code 108 Insert Lock Stitch 109 Changing Data 110 Changing Start 110 Changing End 111 Mask ...112 Group...113 Setting Group for Repetition 114 Selecting from Menu 114 Merge ...115 Saving Data 117 Save ...117 Save As...118 Viewing Data Information 119 Printing Data 120 Chapter 6 Embroidering Functions (Command Reference 122 When the Power to the Machine is...
Instruction Manual - English
Page 11
Specifications Embroidery machine used Application Sewing speed Sewing area Feed system Stitch length Storage medium Thread trimming Needle thread breakage Power supply Weight Dimensions Options 9 needle embroidery machine head 12 needle embroidery machine head (six-head type) (six-head type) Pattern embroidery Maximum 1000 spm 450 (V) x 400 (H) mm (border frame area) 430 (V) x 300 (H) mm (tubular square hoop area) 85 (V) x 360 (H) mm (cap frame area) 450 (V) x 600 (H) mm (with bed retracted or with head control) By timing belt and...
Specifications Embroidery machine used Application Sewing speed Sewing area Feed system Stitch length Storage medium Thread trimming Needle thread breakage Power supply Weight Dimensions Options 9 needle embroidery machine head 12 needle embroidery machine head (six-head type) (six-head type) Pattern embroidery Maximum 1000 spm 450 (V) x 400 (H) mm (border frame area) 430 (V) x 300 (H) mm (tubular square hoop area) 85 (V) x 360 (H) mm (cap frame area) 450 (V) x 600 (H) mm (with bed retracted or with head control) By timing belt and...
Instruction Manual - English
Page 42
... w and attach the bobbin case securely. 2. Chapter 2 Preparation of Embroidery Machine 3-2 Replacement of Bobbin Note) Remove dust, lint and oil from the hole of the tension spring t. 4. Close the knob and take out the bobbin case. 3. Pull out the thread from the bobbin case before replacement. q BES-960BC • BES-1260BC 47 Close the rotary hook cover B q. Pull out the thread by about 50 mm. Put a new bobbin in the bobbin case. 2. Slide the thread under the tension spring...
... w and attach the bobbin case securely. 2. Chapter 2 Preparation of Embroidery Machine 3-2 Replacement of Bobbin Note) Remove dust, lint and oil from the hole of the tension spring t. 4. Close the knob and take out the bobbin case. 3. Pull out the thread from the bobbin case before replacement. q BES-960BC • BES-1260BC 47 Close the rotary hook cover B q. Pull out the thread by about 50 mm. Put a new bobbin in the bobbin case. 2. Slide the thread under the tension spring...
Instruction Manual - English
Page 185
... (*) Thread breakage rate per needle bar No. Chapter 8 Creating Production Report Display Example of Thread Breakage Information on Needle Bar Displays the information on the " Setting items to be displayed" screen. 190 BES-960BC • BES-1260BC of stitches (*) Number of stitches embroidered with head numbers and needle bar numbers. of thread breakage occurrences per 10,000 stitches (10000 x No. Display Contents No. of times thread is trimmed (*) Number of times thread is...
... (*) Thread breakage rate per needle bar No. Chapter 8 Creating Production Report Display Example of Thread Breakage Information on Needle Bar Displays the information on the " Setting items to be displayed" screen. 190 BES-960BC • BES-1260BC of stitches (*) Number of stitches embroidered with head numbers and needle bar numbers. of thread breakage occurrences per 10,000 stitches (10000 x No. Display Contents No. of times thread is trimmed (*) Number of times thread is...
Instruction Manual - English
Page 227
sNeedle (presser foot) interference • Is the embroidery hoop too small? Does the lower thread come out from the bobbin case smoothly? sNot embroidered properly • Is the material edge caught in the sewing data. with embroidery hoop • Check the size and needle start position in the machine? (Are embroidery hoop and other related parts operating correctly?) • Is the material stretched properly? • Is thread tension proper? sNeedle breakage • Is the needle attached correctly (direction, height...
sNeedle (presser foot) interference • Is the embroidery hoop too small? Does the lower thread come out from the bobbin case smoothly? sNot embroidered properly • Is the material edge caught in the sewing data. with embroidery hoop • Check the size and needle start position in the machine? (Are embroidery hoop and other related parts operating correctly?) • Is the material stretched properly? • Is thread tension proper? sNeedle breakage • Is the needle attached correctly (direction, height...