User Manual
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This .pdf document is bookmarked Operating Instructions and Parts Manual JLP-A Series Manual Lever Hoists/Pullers 1/4- M-187505 Revision B1 12/2014 Copyright © 2014 JET to 6-Ton JLP-25A 1/4-ton JLP-75A 3/4-ton (models shown are representative of the series) JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No.
This .pdf document is bookmarked Operating Instructions and Parts Manual JLP-A Series Manual Lever Hoists/Pullers 1/4- M-187505 Revision B1 12/2014 Copyright © 2014 JET to 6-Ton JLP-25A 1/4-ton JLP-75A 3/4-ton (models shown are representative of the series) JET 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.jettools.com Part No.
User Manual
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.... Consumable items; Woodworking Machinery used for wood turning. Shop Tools; Warehouse & Dock products; The exceptions are made specifically for commercial or industrial purposes default to -date product information, check with any reason whatsoever. The specifications listed in Canada by calling 1-800-274-6846. Product Listing with Wood. Light-Duty Air Tools 1 Year - JET Parallel clamps; VOLT Series Electric Hoists; Hand Tools NOTE: JET is a division of metal...
.... Consumable items; Woodworking Machinery used for wood turning. Shop Tools; Warehouse & Dock products; The exceptions are made specifically for commercial or industrial purposes default to -date product information, check with any reason whatsoever. The specifications listed in Canada by calling 1-800-274-6846. Product Listing with Wood. Light-Duty Air Tools 1 Year - JET Parallel clamps; VOLT Series Electric Hoists; Hand Tools NOTE: JET is a division of metal...
User Manual
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... List...22 JLP-300A - Parts List...15 JLP-50A - Parts List...26 Ordering Parts ...28 3 Parts Breakdown 19 JLP-75A - Parts List...24 JLP-600A - Parts Breakdown 14 JLP-25A - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Chain...8 Inspecting Hooks...9 Other Inspections ...9 Overload Protection ...12 Point Hooks ...12 Maintenance...12 Wear Limits ...12 Load...
... List...22 JLP-300A - Parts List...15 JLP-50A - Parts List...26 Ordering Parts ...28 3 Parts Breakdown 19 JLP-75A - Parts List...24 JLP-600A - Parts Breakdown 14 JLP-25A - Table of Contents Warranty and Service...2 Table of Contents ...3 Introduction ...5 Specifications (JLP-25A, -50A) ...6 Specifications (JLP-75A, -150A, -300A, -600A) ...7 Unpacking ...8 Contents of the Carton ...8 Installation ...8 Pre-Operation Inspection ...8 Inspecting the Chain...8 Inspecting Hooks...9 Other Inspections ...9 Overload Protection ...12 Point Hooks ...12 Maintenance...12 Wear Limits ...12 Load...
User Manual
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... not use . 5. Always replace the safety latch and/or the hook before attempting operation. 1. If this manual. 3. Always take time to study the job to be touched by properly trained and experienced personnel only. Do not use the chain as set " over people. 7. This lever hoist is difficult to lift or support loads over sharp edges. Do not strike the lever with...
... not use . 5. Always replace the safety latch and/or the hook before attempting operation. 1. If this manual. 3. Always take time to study the job to be touched by properly trained and experienced personnel only. Do not use the chain as set " over people. 7. This lever hoist is difficult to lift or support loads over sharp edges. Do not strike the lever with...
User Manual
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... your purchase information here for quick reference: Model No.: Stock No.: Purchased From: Serial No.: Date Purchased: The specifications in serious or even fatal Introduction This manual is provided by JET covering the safe operation and maintenance procedures for the JET JLP-A Series Lever Hoists/Pullers. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. If there are not heeded, it may...
... your purchase information here for quick reference: Model No.: Stock No.: Purchased From: Serial No.: Date Purchased: The specifications in serious or even fatal Introduction This manual is provided by JET covering the safe operation and maintenance procedures for the JET JLP-A Series Lever Hoists/Pullers. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. If there are not heeded, it may...
User Manual
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... models are representative; Distance between hooks (in other lengths. No. chain is available in .) "A" Lbs. Capcy Lift (ton) (ft.) Min. Specify length when ordering. Specifications (JLP-75A, -150A, -300A, -600A) Stock Number Description 187606 JLP-75A-5 187607 JLP-75A-10 187608 JLP-75A-15 187609 JLP-75A-20 287606 JLP-75AWO-5 * 187610 JLP-150A-5 187611 JLP-150A-10 187612 JLP-150A-15 187613 JLP-150A...
... models are representative; Distance between hooks (in other lengths. No. chain is available in .) "A" Lbs. Capcy Lift (ton) (ft.) Min. Specify length when ordering. Specifications (JLP-75A, -150A, -300A, -600A) Stock Number Description 187606 JLP-75A-5 187607 JLP-75A-10 187608 JLP-75A-15 187609 JLP-75A-20 287606 JLP-75AWO-5 * 187610 JLP-150A-5 187611 JLP-150A-10 187612 JLP-150A-15 187613 JLP-150A...
User Manual
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... chain. Periodically apply a light coat of the Carton 1 Lever Hoist 1 Owner's Manual 1 Warranty Card 1 Test Certificate Installation Support for the hoist may be installed by welding a second piece to the secondto-last link on the surface, especially at the points where links contact each other. This will create easier operation and prolong the chain's life. A chain stop must be attached to...
... chain. Periodically apply a light coat of the Carton 1 Lever Hoist 1 Owner's Manual 1 Warranty Card 1 Test Certificate Installation Support for the hoist may be installed by welding a second piece to the secondto-last link on the surface, especially at the points where links contact each other. This will create easier operation and prolong the chain's life. A chain stop must be attached to...
User Manual
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.... have it inspected and repaired by the distance the handle travels before putting into service. 5. With the lever in a clean, dry location. 9 Figure 3 Free play is measured by an authorized service center. 2. The brake mechanism must be replaced by welding. Always keep your own safety use the hoist - Replace a hook immediately if any of the following problems are not present, or...
.... have it inspected and repaired by the distance the handle travels before putting into service. 5. With the lever in a clean, dry location. 9 Figure 3 Free play is measured by an authorized service center. 2. The brake mechanism must be replaced by welding. Always keep your own safety use the hoist - Replace a hook immediately if any of the following problems are not present, or...
User Manual
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... release or lower the load, turn selector switch on the handle in vertical position as a puller. Capacity of the safety latch (A, Figure 5). • Never load the hook tip (B, Figure 5). • Never load the hook off the centerline (C, Figure 5). • Never load the hook sideways (D, Figure 5). 3. Operation The JLP Lever Hoist may be lifted. Place the selector switch on the handle to both hoists and use...
... release or lower the load, turn selector switch on the handle in vertical position as a puller. Capacity of the safety latch (A, Figure 5). • Never load the hook tip (B, Figure 5). • Never load the hook off the centerline (C, Figure 5). • Never load the hook sideways (D, Figure 5). 3. Operation The JLP Lever Hoist may be lifted. Place the selector switch on the handle to both hoists and use...
User Manual
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... weight oil to the original. Never heat treat the hook or attach anything to the hook by welding a second piece to the load chain. Any load chain that are identified by the user. The slip clutch has been pre-adjusted at the factory and should ever be needed, this must be replaced with the table in 1-1/2 ton and 3 ton load sizes.
... weight oil to the original. Never heat treat the hook or attach anything to the hook by welding a second piece to the load chain. Any load chain that are identified by the user. The slip clutch has been pre-adjusted at the factory and should ever be needed, this must be replaced with the table in 1-1/2 ton and 3 ton load sizes.
User Manual
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... 2 Lock Nut M4 2 28 JLP25A-28 Top Hook Shaft 1 29 JLP25A-29 Stay Bolt ...2 30 JLP25A-30 Stripper ...1 31 JLP25A-31 Hook Holder Protection Pin 1 32 JLP25A-32 Gear Side Plate 1 33 JLP25A-33 Gear Side Plate Cover 1 34 JLP25A-34 Socket Head Screw M5x32 2 35 JLP25A-35 Socket Head Screw and Spring Washer .......... M5x12 and Ø5 mm 1 36 JLP25A-36 Load Chain - Parts List Index No. JLP...
... 2 Lock Nut M4 2 28 JLP25A-28 Top Hook Shaft 1 29 JLP25A-29 Stay Bolt ...2 30 JLP25A-30 Stripper ...1 31 JLP25A-31 Hook Holder Protection Pin 1 32 JLP25A-32 Gear Side Plate 1 33 JLP25A-33 Gear Side Plate Cover 1 34 JLP25A-34 Socket Head Screw M5x32 2 35 JLP25A-35 Socket Head Screw and Spring Washer .......... M5x12 and Ø5 mm 1 36 JLP25A-36 Load Chain - Parts List Index No. JLP...
User Manual
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... 1 Safety Latch Kit 1 27 JLP50A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4 2 28 JLP50A-28 Top Hook Shaft 1 29 JLP50A-29 Stay Bolt ...2 30 JLP50A-30 Stripper ...1 31 JLP50A-31 Hook Holder Protection Pin 1 32 JLP50A-32 Gear Side Plate 1 33 JLP50A-33 Gear Side Plate Cover 1 34 JLP50A-34 Socket Head Screw M6x35 2 35 JLP50A-350 Socket Head Screw and Spring Washer .......... JLP...
... 1 Safety Latch Kit 1 27 JLP50A -27 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x20 2 Lock Nut M4 2 28 JLP50A-28 Top Hook Shaft 1 29 JLP50A-29 Stay Bolt ...2 30 JLP50A-30 Stripper ...1 31 JLP50A-31 Hook Holder Protection Pin 1 32 JLP50A-32 Gear Side Plate 1 33 JLP50A-33 Gear Side Plate Cover 1 34 JLP50A-34 Socket Head Screw M6x35 2 35 JLP50A-350 Socket Head Screw and Spring Washer .......... JLP...
User Manual
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Part No. Description Size Qty 2 JLP75A-02 Castle Nut M8 1 3 JLP75A-03 Split Pin 2x20 mm 1 4 JLP75A-04 Handwheel...1 5 JLP75A-05 Hex Head Screw M6 3 6 JLP75A-06 Spring Washer 6 mm 3 8 JLP75A-08 Rubber Grip 1 9 JLP75A-09 Lever Handle Assembly 1 Selector Lever 1 Rubber Grip 1 Change Over Spring Seat 1 Reinforced Screw Nut 1 Rivet...2 11 JLP75A-11 Change Over Spring 1 12 JLP75A-12 Spring Shaft 1 13 JLP75A-13 Change Over Pawl 1 15 JLP75A-15 Change Over Gear 1 *15L...
Part No. Description Size Qty 2 JLP75A-02 Castle Nut M8 1 3 JLP75A-03 Split Pin 2x20 mm 1 4 JLP75A-04 Handwheel...1 5 JLP75A-05 Hex Head Screw M6 3 6 JLP75A-06 Spring Washer 6 mm 3 8 JLP75A-08 Rubber Grip 1 9 JLP75A-09 Lever Handle Assembly 1 Selector Lever 1 Rubber Grip 1 Change Over Spring Seat 1 Reinforced Screw Nut 1 Rivet...2 11 JLP75A-11 Change Over Spring 1 12 JLP75A-12 Spring Shaft 1 13 JLP75A-13 Change Over Pawl 1 15 JLP75A-15 Change Over Gear 1 *15L...
User Manual
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...-46 Load Pin Nut M6 1 48 JLP75A-48 Load Pin...1 49 JLP75A-49 Bottom Hook Assembly 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M6 1 63 JLP75A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x23 2 Lock Nut M4 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 6 65 JLP75A-65 Name Plate ...1 66 JLP75A-66 Stop Knob ...1 Note: All parts mentioned as assembly are...
...-46 Load Pin Nut M6 1 48 JLP75A-48 Load Pin...1 49 JLP75A-49 Bottom Hook Assembly 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M6 1 63 JLP75A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M4x23 2 Lock Nut M4 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 6 65 JLP75A-65 Name Plate ...1 66 JLP75A-66 Stop Knob ...1 Note: All parts mentioned as assembly are...
User Manual
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JLP-150A - Parts List Index No. Part No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T...
JLP-150A - Parts List Index No. Part No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T...
User Manual
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... Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M8 1 63 JLP150A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x25 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP150A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. Description Size Qty 39 JLP150A-39 Gear Cover Assembly 1 Gear...
... Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M8 1 63 JLP150A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x25 2 Lock Nut M5 2 64 JLP75A-64 Name Plate Rivet (0.75T, 1.5T, 3T, 6T 3x6 mm 4 65 JLP150A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. Description Size Qty 39 JLP150A-39 Gear Cover Assembly 1 Gear...
User Manual
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... Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber Grip 1 Change...
... Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector Lever 1 Rubber Grip 1 Change...
User Manual
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... ......... Description Size Qty 39 JLP300A-39 Gear Cover Assembly (3T, 6T 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP300A-40 Lock Nut (3T, 6T M12 1 41 JLP300A-41 Top Hook Assembly (standard hook 1 JLP300A-41PH ......... Part No. Bottom Hook Assembly (ship yard hook 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M10 1 63 JLP300A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x30 2 Lock Nut M5 2 64...
... ......... Description Size Qty 39 JLP300A-39 Gear Cover Assembly (3T, 6T 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP300A-40 Lock Nut (3T, 6T M12 1 41 JLP300A-41 Top Hook Assembly (standard hook 1 JLP300A-41PH ......... Part No. Bottom Hook Assembly (ship yard hook 1 Bottom Hook 1 Bottom Hook Holder 1 Safety Latch Kit 1 Rivet...4 Load Pin...1 Load Pin Nut M10 1 63 JLP300A-63 Safety Latch Kit 2 Safety Latch 2 Double Spring 2 Socket Cap Screw M5x30 2 Lock Nut M5 2 64...
User Manual
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JLP-600A - Part No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector...
JLP-600A - Part No. Description Size Qty 2 JLP150A-02 Castle Nut (1.5T, 3T, 6T M10 1 3 JLP150A-03 Split Pin (1.5T, 3T, 6T 2.5x25 mm 1 4 JLP150A-04 Handwheel (1.5T, 3T, 6T 1 5 JLP150A-05 Hex Head Screw (1.5T, 3T, 6T M8 3 6 JLP150A-06 Spring Washer (1.5T, 3T, 6T 8 mm 3 8 JLP150A-08 Rubber Grip (1.5T, 3T, 6T 1 9 JLP150A-09 Lever Handle Assembly (1.5T, 3T, 6T 1 Selector...
User Manual
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... JLP600A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. Description Size Qty 39 JLP300A-39 Gear Cover Assembly (3T, 6T 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP300A-40 Lock Nut (3T, 6T M12 1 41 JLP600A-41 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Safety Latch Kit 1 Bolt...3 Lock Nut...1 Safety Latch Kit 1 Top Hook Shaft...
... JLP600A-65 Name Plate ...1 66 JLP150A-66 Stop Knob (1.5T, 3T, 6T 1 Note: All parts mentioned as assembly are sold as an assembly only. Description Size Qty 39 JLP300A-39 Gear Cover Assembly (3T, 6T 1 Gear Cover ...1 Bushing...2 Gear Cover Plate 1 40 JLP300A-40 Lock Nut (3T, 6T M12 1 41 JLP600A-41 Top Hook Assembly 1 Top Hook ...1 Top Hook Holder 1 Safety Latch Kit 1 Bolt...3 Lock Nut...1 Safety Latch Kit 1 Top Hook Shaft...