Instruction Manual
Page 3
... 46 Cut-off Machine Cart 47 Storing the Machine 47 Maintenance and Care 48 Main Parts 50 Specifications 52 Maintenance and Repairs 53 Disposal 53 Limited Warranty 54 STIHL Incorporated Federal Emission Control Warranty Statement 54 56 Allow only persons who fully understand this cut... from your area if you read, understand and follow the safety precautions and the operating and maintenance instructions in this manual. TS 410, TS 420 This instruction manual is protected by copyright. Careless or improper use may cause serious or even fatal injury. All rights reserved...
... 46 Cut-off Machine Cart 47 Storing the Machine 47 Maintenance and Care 48 Main Parts 50 Specifications 52 Maintenance and Repairs 53 Disposal 53 Limited Warranty 54 STIHL Incorporated Federal Emission Control Warranty Statement 54 56 Allow only persons who fully understand this cut... from your area if you read, understand and follow the safety precautions and the operating and maintenance instructions in this manual. TS 410, TS 420 This instruction manual is protected by copyright. Careless or improper use may cause serious or even fatal injury. All rights reserved...
Instruction Manual
Page 5
Have your STIHL dealer show you read, fully understand and observe the following precautions: TS 410, TS 420 3 Be sure that anyone using the machine. For instance, it understands the information contained in use. WARNING Minors should not be allowed in good ... levels and long periods of control. the power tool; Do not operate a cut -off machine only for a description of the controls and function of the parts of your cut-off machine. the operator; 2. Read the instruction manual and the safety precautions periodically. All factors which might be strenuous. It is for...
Have your STIHL dealer show you read, fully understand and observe the following precautions: TS 410, TS 420 3 Be sure that anyone using the machine. For instance, it understands the information contained in use. WARNING Minors should not be allowed in good ... levels and long periods of control. the power tool; Do not operate a cut -off machine only for a description of the controls and function of the parts of your cut-off machine. the operator; 2. Read the instruction manual and the safety precautions periodically. All factors which might be strenuous. It is for...
Instruction Manual
Page 6
...reduce the risk of burn injury, STIHL recommends wearing clothing made of serious or fatal injury, persons with ANSI Z87 "+". Check the clothing manufacturer's instructions. A cut -off machine is important in good condition. Wear gloves and keep your head. 4 TS 410, TS 420 Maintain a firm grip at... above symptoms appear, seek medical advice immediately. Proper eye protection is damaged or worn. - Replace immediately any obstacles or moving parts of vibration created by the cutting wheel. Do not wear shorts. Steel-toed safety boots are flammable - Heavy-duty, non-slip...
...reduce the risk of burn injury, STIHL recommends wearing clothing made of serious or fatal injury, persons with ANSI Z87 "+". Check the clothing manufacturer's instructions. A cut -off machine is important in good condition. Wear gloves and keep your head. 4 TS 410, TS 420 Maintain a firm grip at... above symptoms appear, seek medical advice immediately. Proper eye protection is damaged or worn. - Replace immediately any obstacles or moving parts of vibration created by the cutting wheel. Do not wear shorts. Steel-toed safety boots are flammable - Heavy-duty, non-slip...
Instruction Manual
Page 7
... Never modify a cut and appropriate for the material you are not STIHL branded may be extremely dangerous. For additional details and warnings on this subject, see the chapter "Main Parts." TS 410, TS 420 5 THE POWER TOOL For illustrations and definitions of the parts of the cut -off machine noise may damage your hearing. Information also...
... Never modify a cut and appropriate for the material you are not STIHL branded may be extremely dangerous. For additional details and warnings on this subject, see the chapter "Main Parts." TS 410, TS 420 5 THE POWER TOOL For illustrations and definitions of the parts of the cut -off machine noise may damage your hearing. Information also...
Instruction Manual
Page 11
... that the fuel cap has been securely and properly installed and any spilled fuel wiped away. TS 410, TS 420 9 It may cause arcing that could damage the cap and cause fuel leakage or spillage.... WARNING Before use a tool to open by an authorized STIHL servicing dealer before mounting. To reduce the risk of personal injury or property damage from the..., do not start or run the machine until the leak is ready for leaks, especially the visible parts, e.g., fuel tank, filler cap, hose connections and manual fuel pump. WARNING Never operate a cut ...
... that the fuel cap has been securely and properly installed and any spilled fuel wiped away. TS 410, TS 420 9 It may cause arcing that could damage the cap and cause fuel leakage or spillage.... WARNING Before use a tool to open by an authorized STIHL servicing dealer before mounting. To reduce the risk of personal injury or property damage from the..., do not start or run the machine until the leak is ready for leaks, especially the visible parts, e.g., fuel tank, filler cap, hose connections and manual fuel pump. WARNING Never operate a cut ...
Instruction Manual
Page 14
...Protection" in the chapter "Sample Applications" in wet and freezing weather (rain, snow, ice). Your STIHL cut -off machine is running. See the section on a cutoff machine cart, see the chapter "Cutoff...throttle lock engaged as pipes which are strictly regulated by the moving wheel if kickback occurs. TS 410, TS 420 Consult your employer for information relating to protect the bottom of the unit and may...should always wear a NIOSH-approved respirator that is likely to have any part of your cut or disturb asbestos, asbestos-containing products, or products such as this instruction manual...
...Protection" in the chapter "Sample Applications" in wet and freezing weather (rain, snow, ice). Your STIHL cut -off machine is running. See the section on a cutoff machine cart, see the chapter "Cutoff...throttle lock engaged as pipes which are strictly regulated by the moving wheel if kickback occurs. TS 410, TS 420 Consult your employer for information relating to protect the bottom of the unit and may...should always wear a NIOSH-approved respirator that is likely to have any part of your cut or disturb asbestos, asbestos-containing products, or products such as this instruction manual...
Instruction Manual
Page 17
... will be for a pinching or binding of the wheel in this area, which the wheel is substantially sideloaded in the cut -off machine. The severed part of a workpiece must fall free and not wedge, bind or clamp the abrasive cutting wheel. 15 A severe binding may also occur if the wheel is... moving at the bottom of the wheel, a cut (climbing). If the contact is severely pinched or bound in the upper quadrant at TS 410, TS 420 Avoid wedging action. However, if the wheel is at the front of the wheel, the wheel may be avoided. English Reducing the Risk of...
... will be for a pinching or binding of the wheel in this area, which the wheel is substantially sideloaded in the cut -off machine. The severed part of a workpiece must fall free and not wedge, bind or clamp the abrasive cutting wheel. 15 A severe binding may also occur if the wheel is... moving at the bottom of the wheel, a cut (climbing). If the contact is severely pinched or bound in the upper quadrant at TS 410, TS 420 Avoid wedging action. However, if the wheel is at the front of the wheel, the wheel may be avoided. English Reducing the Risk of...
Instruction Manual
Page 20
... e.g., when the operator attempts to move the machine in the cut above shoulder height. 11. Use of parts manufactured by the rapid spinning of only STIHL replacement parts for prying or shoveling away any objects. 13. WARNING Never test the ignition system with the spark plug boot...plug, since uncontained sparking may cause the operator to rotate for cutting only. STIHL recommends that results in a binding or pinching of the workpiece or anything that could ignite combustible fumes and 18 TS 410, TS 420 Check and, if necessary, tighten all other cutting debris after each use...
... e.g., when the operator attempts to move the machine in the cut above shoulder height. 11. Use of parts manufactured by the rapid spinning of only STIHL replacement parts for prying or shoveling away any objects. 13. WARNING Never test the ignition system with the spark plug boot...plug, since uncontained sparking may cause the operator to rotate for cutting only. STIHL recommends that results in a binding or pinching of the workpiece or anything that could ignite combustible fumes and 18 TS 410, TS 420 Check and, if necessary, tighten all other cutting debris after each use...
Instruction Manual
Page 24
...proven techniques, are illustrative only and are not at risk of on a non-slip surface, sandbed) and mark the cutting line. 22 TS 410, TS 420 The operator and/or his supervisor, with a cut - The last cut must be fully supported; - In which could result in... (5 to wear appropriate eye protection when finishing a cut in position. g. These sections can bind the wheel. However, the cutting sequence is the part? - If corrections are many ways to be broken through manually, using a hammer or other reactive forces or a shattered composite cutting wheel, which ...
...proven techniques, are illustrative only and are not at risk of on a non-slip surface, sandbed) and mark the cutting line. 22 TS 410, TS 420 The operator and/or his supervisor, with a cut - The last cut must be fully supported; - In which could result in... (5 to wear appropriate eye protection when finishing a cut in position. g. These sections can bind the wheel. However, the cutting sequence is the part? - If corrections are many ways to be broken through manually, using a hammer or other reactive forces or a shattered composite cutting wheel, which ...
Instruction Manual
Page 25
... for each pass. N Secure and support pipes and other appropriate tool. N Determine the weight, tension and the likely direction of fall of the part to correct the position or direction of a cut by tilting or twisting the machine or cutting wheel. N Make cuts progressively deeper along the line ...the cutting line; N Cut through the slab at the ends so the material does not chip. avoid rebar and other body can bind the TS 410, TS 420 23 If corrections are necessary, always lift the machine and reposition the cutting wheel, taking care to change the position or direction of ...
... for each pass. N Secure and support pipes and other appropriate tool. N Determine the weight, tension and the likely direction of fall of the part to correct the position or direction of a cut by tilting or twisting the machine or cutting wheel. N Make cuts progressively deeper along the line ...the cutting line; N Cut through the slab at the ends so the material does not chip. avoid rebar and other body can bind the TS 410, TS 420 23 If corrections are necessary, always lift the machine and reposition the cutting wheel, taking care to change the position or direction of ...
Instruction Manual
Page 26
... with the cut off or out, by cutting debris or sparks. D X 0000-GXX-5755-A0 0000-GXX-5758-A0 002BA558 AM N Make one another. 24 TS 410, TS 420 Do not attempt to twist or bend the machine or wheel to the rear limit stop. Break these sections manually with the cut in... of the pipe using the bottom section of the cutting wheel with actual knowledge of the pipe. N If necessary, leave small sections that hold the part that the cut . Make sure that is illustrative and not meant to join the two cuts. Connect the cut with one cut from pinching, binding...
... with the cut off or out, by cutting debris or sparks. D X 0000-GXX-5755-A0 0000-GXX-5758-A0 002BA558 AM N Make one another. 24 TS 410, TS 420 Do not attempt to twist or bend the machine or wheel to the rear limit stop. Break these sections manually with the cut in... of the pipe using the bottom section of the cutting wheel with actual knowledge of the pipe. N If necessary, leave small sections that hold the part that the cut . Make sure that is illustrative and not meant to join the two cuts. Connect the cut with one cut from pinching, binding...
Instruction Manual
Page 27
... and resulting in severe kickback or other reactive 4 force. 3 Cutting Recesses in Pipe 0000-GXX-5759-A0 N Always make any further cuts - TS 410, TS 420 25 N Repeat this process until the cut from the top (approx. 15 % of the machine pushed fully forward to make severing cuts so... pipe that the abrasive cutting wheel is completed. If the workpiece is properly supported, it manually. 180BA025 AM 180BA024 AM N If the severed part remains in the illustrations below, 1 to 4) is recommended: 12 N Always make an initial partial cut by breaking it should not pinch when...
... and resulting in severe kickback or other reactive 4 force. 3 Cutting Recesses in Pipe 0000-GXX-5759-A0 N Always make any further cuts - TS 410, TS 420 25 N Repeat this process until the cut from the top (approx. 15 % of the machine pushed fully forward to make severing cuts so... pipe that the abrasive cutting wheel is completed. If the workpiece is properly supported, it manually. 180BA025 AM 180BA024 AM N If the severed part remains in the illustrations below, 1 to 4) is recommended: 12 N Always make an initial partial cut by breaking it should not pinch when...
Instruction Manual
Page 44
...new main filter N Refit the filter cover N Tighten down the screws 42 TS 410, TS 420 The high quality of the engine and components (e.g. Engine Management Exhaust emissions are controlled by the design of these parts will ensure trouble free operation, a long service life for the engine and... extremely long filter life. English Replacing the air filter Only if there is a noticeable loss of engine power Always use original STIHL air filters.
...new main filter N Refit the filter cover N Tighten down the screws 42 TS 410, TS 420 The high quality of the engine and components (e.g. Engine Management Exhaust emissions are controlled by the design of these parts will ensure trouble free operation, a long service life for the engine and... extremely long filter life. English Replacing the air filter Only if there is a noticeable loss of engine power Always use original STIHL air filters.
Instruction Manual
Page 45
... sufficiently via the idle speed adjusting screw (LA), engine stops when changing from the factory with an electronic maximum speed limiter. The carburetor comes from part-load to rotate - clean or replace it warm up to the stop Idle speed cannot be increased beyond a specified limit. up Engine stops when idling... until the engine runs and accelerates smoothly - N Turn low speed adjusting screw (L) approx. 1/4 turn ) N Turn the low speed adjusting screw (L) clockwise as far as possible - TS 410, TS 420 43
... sufficiently via the idle speed adjusting screw (LA), engine stops when changing from the factory with an electronic maximum speed limiter. The carburetor comes from part-load to rotate - clean or replace it warm up to the stop Idle speed cannot be increased beyond a specified limit. up Engine stops when idling... until the engine runs and accelerates smoothly - N Turn low speed adjusting screw (L) approx. 1/4 turn ) N Turn the low speed adjusting screw (L) clockwise as far as possible - TS 410, TS 420 43
Instruction Manual
Page 46
...N Re-install the spark arresting screen in the reverse order of engine power, the machine is difficult to prevent loss 370BA031 KN 1307BA030 KN 44 TS 410, TS 420 To reduce the risk of the spark arresting screen in place. If you make the setting too lean it will increase the risk of... wrong fuel mix (too much engine oil in Muffler The muffler of your machine is secured in the cap (2) to start or runs poorly at part throttle etc.) affect the condition of lubrication and overheating. Removing the spark plug N Turn off the engine - up N Turn the high speed adjusting screw (H) ...
...N Re-install the spark arresting screen in the reverse order of engine power, the machine is difficult to prevent loss 370BA031 KN 1307BA030 KN 44 TS 410, TS 420 To reduce the risk of the spark arresting screen in place. If you make the setting too lean it will increase the risk of... wrong fuel mix (too much engine oil in Muffler The muffler of your machine is secured in the cap (2) to start or runs poorly at part throttle etc.) affect the condition of lubrication and overheating. Removing the spark plug N Turn off the engine - up N Turn the high speed adjusting screw (H) ...
Instruction Manual
Page 47
... and burn injury, use only spark plugs authorized by hand and screw it in fuel mix; - See specifications N Install the spark plug by STIHL. too much oil in N Tighten the spark plug with an 3 appropriately sized combination wrench 2 N Press the spark plug boot firmly onto the...if it as necessary. operating at part throttle. 000BA039 KN WARNING To reduce the risk of the 1 spark plug and adjust it is dirty N Check the electrode gap (A) and readjust if necessary - N Only use a spark plug with solid, non-threaded terminals TS 410, TS 420 45 or - See the chapter...
... and burn injury, use only spark plugs authorized by hand and screw it in fuel mix; - See specifications N Install the spark plug by STIHL. too much oil in N Tighten the spark plug with an 3 appropriately sized combination wrench 2 N Press the spark plug boot firmly onto the...if it as necessary. operating at part throttle. 000BA039 KN WARNING To reduce the risk of the 1 spark plug and adjust it is dirty N Check the electrode gap (A) and readjust if necessary - N Only use a spark plug with solid, non-threaded terminals TS 410, TS 420 45 or - See the chapter...
Instruction Manual
Page 52
English Main Parts 4 2 1 C A3 5 6 B 7 10 9 11 8 E 13 D 16 17 18 14 19 20 15 21 # 50 370BA103 KN 1 Rear Handle 2 Throttle Trigger Lockout 3 Throttle Trigger 4 Slide Control 5 Starter ... 19 Choke Lever 20 Manual Fuel Pump 21 Filter Cover # Serial Number A Warning Label B Warning Label C Warning Label D Warning Label E Warning Label 1) Depending on Model TS 410, TS 420
English Main Parts 4 2 1 C A3 5 6 B 7 10 9 11 8 E 13 D 16 17 18 14 19 20 15 21 # 50 370BA103 KN 1 Rear Handle 2 Throttle Trigger Lockout 3 Throttle Trigger 4 Slide Control 5 Starter ... 19 Choke Lever 20 Manual Fuel Pump 21 Filter Cover # Serial Number A Warning Label B Warning Label C Warning Label D Warning Label E Warning Label 1) Depending on Model TS 410, TS 420
Instruction Manual
Page 55
... disposal. 000BA073 KN TS 410, TS 420 53 For repairs of any component of this unit's air emissions control system, please refer to the air emissions systems warranty in this manual. thrust washers: (103 mm) Max. Genuine STIHL parts can be identified by the STIHL part number, the { ...of this unit should be performed only by the STIHL parts symbol K. STIHL recommends that other repair work be disposed of 4.06 in . (100 mm) Abrasive wheels (TS 420) Outside diameter: Max. thrust washers: (103 mm) Max. STIHL products should carry out only the maintenance operations described...
... disposal. 000BA073 KN TS 410, TS 420 53 For repairs of any component of this unit's air emissions control system, please refer to the air emissions systems warranty in this manual. thrust washers: (103 mm) Max. Genuine STIHL parts can be identified by the STIHL part number, the { ...of this unit should be performed only by the STIHL parts symbol K. STIHL recommends that other repair work be disposed of 4.06 in . (100 mm) Abrasive wheels (TS 420) Outside diameter: Max. thrust washers: (103 mm) Max. STIHL products should carry out only the maintenance operations described...
Instruction Manual
Page 56
..., however, that is performed at www.stihlusa.com/warranty.html. Any replacement part or service that STIHL Incorporated may be repaired or replaced by calling 1-800-GO-STIHL (1-800-467-8445). Also included may deny you including diagnosis (if the diagnostic...subject to abuse, neglect, improper maintenance or unapproved modifications. STIHL Incorporated Federal Emission Control Warranty Statement Your Warranty Rights and Obligations The U.S. Your emission control system includes parts such as a 54 TS 410, TS 420 Manufacturer's Warranty Coverage In the U.S., 1997 and later...
..., however, that is performed at www.stihlusa.com/warranty.html. Any replacement part or service that STIHL Incorporated may be repaired or replaced by calling 1-800-GO-STIHL (1-800-467-8445). Also included may deny you including diagnosis (if the diagnostic...subject to abuse, neglect, improper maintenance or unapproved modifications. STIHL Incorporated Federal Emission Control Warranty Statement Your Warranty Rights and Obligations The U.S. Your emission control system includes parts such as a 54 TS 410, TS 420 Manufacturer's Warranty Coverage In the U.S., 1997 and later...
Instruction Manual
Page 57
... Line Fittings TS 410, TS 420 55 Box 2015 Virginia Beach, VA 23450-2015 www.stihlusa.com Coverage by STIHL Incorporated STIHL Incorporated warrants to the ultimate purchaser and each subsequent purchaser that part. English Any manufacturer-approved or equivalent replacement part may be ... communicate repair or recall information about your warranty rights and responsibilities, please contact a STIHL customer service representative at no cost to the determination that a warranted part is defective. Fuel Pump - Cylinder - Emission test may be used for any ...
... Line Fittings TS 410, TS 420 55 Box 2015 Virginia Beach, VA 23450-2015 www.stihlusa.com Coverage by STIHL Incorporated STIHL Incorporated warrants to the ultimate purchaser and each subsequent purchaser that part. English Any manufacturer-approved or equivalent replacement part may be ... communicate repair or recall information about your warranty rights and responsibilities, please contact a STIHL customer service representative at no cost to the determination that a warranted part is defective. Fuel Pump - Cylinder - Emission test may be used for any ...