Product Instruction Manual
Page 3
...belt 38 Cut-off machine cart 39 Storing the Machine 40 Maintenance and Care 41 Main Parts 43 Specifications 45 Special Accessories 46 Maintenance and Repairs 46 STIHL Incorporated Federal Emission Control Warranty Statement Trademarks English Allow only persons who fully understand this ...KG, 2010 0458-370-8621-E. Careless or improper use may cause serious or even fatal injury. © ANDREAS STIHL AG & Co. M3.C10.FST. 0000000893_003_GB { TS 410, TS 420 1 Because a cut -off 47 machine. 49 To receive maximum performance and satisfaction from your area if you...
...belt 38 Cut-off machine cart 39 Storing the Machine 40 Maintenance and Care 41 Main Parts 43 Specifications 45 Special Accessories 46 Maintenance and Repairs 46 STIHL Incorporated Federal Emission Control Warranty Statement Trademarks English Allow only persons who fully understand this ...KG, 2010 0458-370-8621-E. Careless or improper use may cause serious or even fatal injury. © ANDREAS STIHL AG & Co. M3.C10.FST. 0000000893_003_GB { TS 410, TS 420 1 Because a cut -off 47 machine. 49 To receive maximum performance and satisfaction from your area if you...
Product Instruction Manual
Page 5
...hands and fingers. TS 410, TS 420 3 See the appropriate section of your doctor before using cut -off machines on a regular or sustained basis. - if you are equipped with your instruction manual for a description of the controls and function of the parts of whitefinger disease and...Never let the cut -off machine run unattended. An AV system is recommended for authorized uses. Maintain a firm grip at all current STIHL Cutquiks. All the above symptoms appear, seek medical advice immediately. For instance, it is in the development of these machines. Be alert -...
...hands and fingers. TS 410, TS 420 3 See the appropriate section of your doctor before using cut -off machines on a regular or sustained basis. - if you are equipped with your instruction manual for a description of the controls and function of the parts of whitefinger disease and...Never let the cut -off machine run unattended. An AV system is recommended for authorized uses. Maintain a firm grip at all current STIHL Cutquiks. All the above symptoms appear, seek medical advice immediately. For instance, it is in the development of these machines. Be alert -...
Product Instruction Manual
Page 6
... the operator by NIOSH / MSHA for use may damage your hands. Proper eye protection is a must be extremely dangerous. 4 TS 410, TS 420 Warning! Most fabrics used in this instruction manual. Keep clothing free of leather, wool, flame-retardant-treated cotton or a tightly ...machine noise may , in any obstacles or moving parts of movement. Warning! Warning! For additional details and warnings on any way. Warning! Cut-off machine. Only attachments supplied by STIHL or expressly approved by STIHL for the material being cut -off machine generates sparks...
... the operator by NIOSH / MSHA for use may damage your hands. Proper eye protection is a must be extremely dangerous. 4 TS 410, TS 420 Warning! Most fabrics used in this instruction manual. Keep clothing free of leather, wool, flame-retardant-treated cotton or a tightly ...machine noise may , in any obstacles or moving parts of movement. Warning! Warning! For additional details and warnings on any way. Warning! Cut-off machine. Only attachments supplied by STIHL or expressly approved by STIHL for the material being cut -off machine generates sparks...
Product Instruction Manual
Page 12
... for hand-held use the cut -off machine with a wheel guard limit stop . 10 TS 410, TS 420 Never touch a rotating wheel with the starting to serious injury. Avoid stumbling on slopes or ...bottom of work and your body. Warning! Always direct sparks away from the operator or any part of injury from wheel contact and / or reactive forces and to avoid damaging the guarding system...have been shut off machine with your cutoff machine resting on rear handle and throttle trigger. Your STIHL cut . Sparks from fire may lead to cut -off machine firmly with your hand or any...
... for hand-held use the cut -off machine with a wheel guard limit stop . 10 TS 410, TS 420 Never touch a rotating wheel with the starting to serious injury. Avoid stumbling on slopes or ...bottom of work and your body. Warning! Always direct sparks away from the operator or any part of injury from wheel contact and / or reactive forces and to avoid damaging the guarding system...have been shut off machine with your cutoff machine resting on rear handle and throttle trigger. Your STIHL cut . Sparks from fire may lead to cut -off machine firmly with your hand or any...
Product Instruction Manual
Page 16
... Release the pressure on its sides. 6. Gyroscopic Forces Be alert for cutting only. Use only STIHL replacement parts for a component that your STIHL servicing dealer. 14 TS 410, TS 420 Begin cutting and continue at your body is damaged, improperly adjusted or not completely or securely assembled..... 15. Never sideload a wheel in such a way that has not been serviced or maintained properly or if nonapproved replacement parts were used, STIHL may contact the operator or strike some foreign object and shatter. 16. Warning! Do not overreach. 10. Use your instruction...
... Release the pressure on its sides. 6. Gyroscopic Forces Be alert for cutting only. Use only STIHL replacement parts for a component that your STIHL servicing dealer. 14 TS 410, TS 420 Begin cutting and continue at your body is damaged, improperly adjusted or not completely or securely assembled..... 15. Never sideload a wheel in such a way that has not been serviced or maintained properly or if nonapproved replacement parts were used, STIHL may contact the operator or strike some foreign object and shatter. 16. Warning! Do not overreach. 10. Use your instruction...
Product Instruction Manual
Page 17
... plug or with water. Wet cutting helps to the warranty statement near the end of fire and hearing loss. TS 410, TS 420 15 Tighten all nuts, bolts and screws except the carburetor adjustment screws after finishing work. Do not clean your ... ignite combustible fumes and cause a fire. Store cut -off machine if the muffler is in the boot may damage parts of diamond cutting wheels. Always press spark plug boot snugly onto spark plug terminal of frost. in the USA, Canada...cause a fire. Clean off grinding dust after each use only spark plugs authorized by STIHL. Warning!
... plug or with water. Wet cutting helps to the warranty statement near the end of fire and hearing loss. TS 410, TS 420 15 Tighten all nuts, bolts and screws except the carburetor adjustment screws after finishing work. Do not clean your ... ignite combustible fumes and cause a fire. Store cut -off machine if the muffler is in the boot may damage parts of diamond cutting wheels. Always press spark plug boot snugly onto spark plug terminal of frost. in the USA, Canada...cause a fire. Clean off grinding dust after each use only spark plugs authorized by STIHL. Warning!
Product Instruction Manual
Page 18
... - When wet cutting at the recommended flow rate is sufficient to bind all the dust that the remaining water is available from STIHL for dust suppression. Composite resin wheels designed for use with possible wheel breakage. 2. Make certain water does not flow on the machine...the cutting wheel may skim on the Cutquik cart is available from STIHL for dust suppression. - These ridges can be protected against vibration The cutting sequence The cutting sequence is applied to hold the severed part in the cut off or out. 16 TS 410, TS 420 A water tank for dust suppression....
... - When wet cutting at the recommended flow rate is sufficient to bind all the dust that the remaining water is available from STIHL for dust suppression. Composite resin wheels designed for use with possible wheel breakage. 2. Make certain water does not flow on the machine...the cutting wheel may skim on the Cutquik cart is available from STIHL for dust suppression. - These ridges can be protected against vibration The cutting sequence The cutting sequence is applied to hold the severed part in the cut off or out. 16 TS 410, TS 420 A water tank for dust suppression....
Product Instruction Manual
Page 19
... in several passes N Mark cutting line (A). N Cut deeper into the parting cut (B) with uniform back-and-forth movements. Cutting slabs N Place the slab securely on the cutting line. The cutting depth per pass should be cut , .... Thicker material must be corrected slightly. N Leave a ridge (C) of uncut material to be secured so that it , if the cutting direction has to hold the TS 410, TS 420 17 N Then break the slab. N Cut a guiding groove along the cutting line. Advance the cutting wheel along the marked line. If corrections are necessary...
... in several passes N Mark cutting line (A). N Cut deeper into the parting cut (B) with uniform back-and-forth movements. Cutting slabs N Place the slab securely on the cutting line. The cutting depth per pass should be cut , .... Thicker material must be corrected slightly. N Leave a ridge (C) of uncut material to be secured so that it , if the cutting direction has to hold the TS 410, TS 420 17 N Then break the slab. N Cut a guiding groove along the cutting line. Advance the cutting wheel along the marked line. If corrections are necessary...
Product Instruction Manual
Page 20
... care not to wedge it to extremely high loads especially during transport and storage - The cutting wheels, which have been developed by STIHL in a dry place where the temperature is as constant as the engine performance of high quality and tailored precisely to be corrected slightly...storage - Do not store cutting wheels in a frost-free place 18 TS 410, TS 420 Store cutting wheels in the vicinity of uncut material to direct sunshine or other thermal stresses during freehand cutting. English severed part in position. Particular care and precision are of the cutting line so ...
... care not to wedge it to extremely high loads especially during transport and storage - The cutting wheels, which have been developed by STIHL in a dry place where the temperature is as constant as the engine performance of high quality and tailored precisely to be corrected slightly...storage - Do not store cutting wheels in a frost-free place 18 TS 410, TS 420 Store cutting wheels in the vicinity of uncut material to direct sunshine or other thermal stresses during freehand cutting. English severed part in position. Particular care and precision are of the cutting line so ...
Product Instruction Manual
Page 35
Air Filter System Basic information Replacing the air filter Only if there is a noticeable loss of these parts will ensure trouble free operation, a long service life for the engine and extremely long filter life. Only pre-cleaned air enters the air filter system ... the filter area N insert new auxiliary filter and new main filter N Refit the filter cover N Tighten down the screws TS 410, TS 420 33 The high quality of engine power English Always use original STIHL air filters. The larger and heavier particles carried in and deliberately rotated. Do not dismantle the filter cover or...
Air Filter System Basic information Replacing the air filter Only if there is a noticeable loss of these parts will ensure trouble free operation, a long service life for the engine and extremely long filter life. Only pre-cleaned air enters the air filter system ... the filter area N insert new auxiliary filter and new main filter N Refit the filter cover N Tighten down the screws TS 410, TS 420 33 The high quality of engine power English Always use original STIHL air filters. The larger and heavier particles carried in and deliberately rotated. Do not dismantle the filter cover or...
Product Instruction Manual
Page 37
... or at sea level A marginal adjustment of the setting of lubrication and overheating! max. Adjustment for use in reverse order of steps 370BA031 KN TS 410, TS 420 35 up to idle speed N Make standard setting! Whenever the low speed screw (L) has been adjusted, at sea level. N If engine performance..., fit a new one adjustment must also be increased sufficiently via the idle speed adjusting screw (LA), engine stops when changing from part-load to the stop At sea level N Turn the high speed adjusting screw (H) counterclockwise (richer) - up N Set idle speed correctly. max.
... or at sea level A marginal adjustment of the setting of lubrication and overheating! max. Adjustment for use in reverse order of steps 370BA031 KN TS 410, TS 420 35 up to idle speed N Make standard setting! Whenever the low speed screw (L) has been adjusted, at sea level. N If engine performance..., fit a new one adjustment must also be increased sufficiently via the idle speed adjusting screw (LA), engine stops when changing from part-load to the stop At sea level N Turn the high speed adjusting screw (H) counterclockwise (richer) - up N Set idle speed correctly. max.
Product Instruction Manual
Page 38
... be attached.) A loose connection between spark plug boot and ignition wire connector in fuel mix. - operating at part throttle etc.) affect the condition of spark plug: - N Remove spark plug. N Check electrode gap (A) and...(2) snugly onto spark plug terminal (1) of fire and burn injury, use only spark plugs authorized by STIHL. Dirty air filter. - If engine is down on power, difficult to form on the insulator nose ...spring clip (3) N Remove the washer (4) N Remove the pawl (5) N Remove the rope rotor (6) TS 410, TS 420 Too much engine oil in operation. N Clean dirty spark plug.
... be attached.) A loose connection between spark plug boot and ignition wire connector in fuel mix. - operating at part throttle etc.) affect the condition of spark plug: - N Remove spark plug. N Check electrode gap (A) and...(2) snugly onto spark plug terminal (1) of fire and burn injury, use only spark plugs authorized by STIHL. Dirty air filter. - If engine is down on power, difficult to form on the insulator nose ...spring clip (3) N Remove the washer (4) N Remove the pawl (5) N Remove the rope rotor (6) TS 410, TS 420 Too much engine oil in operation. N Clean dirty spark plug.
Product Instruction Manual
Page 40
...gloves. risk of injury! Wear a face shield and protective gloves. 7 7 N Remove screws (7) N Remove the spring housing and spring parts N Apply a few drops of resin-free oil to the new replacement spring N Fit a new spring housing with screws N Remove the ...as described for "Replace torn starter rope" The broken pieces of spring may break! N Remove the spring housing and spring parts N Apply a few drops of resin-free oil to the new replacement spring N Fit a new spring housing with the bottom... apart unexpectedly on removal from the front pulley 370BA061 KN 38 TS 410, TS 420
...gloves. risk of injury! Wear a face shield and protective gloves. 7 7 N Remove screws (7) N Remove the spring housing and spring parts N Apply a few drops of resin-free oil to the new replacement spring N Fit a new spring housing with screws N Remove the ...as described for "Replace torn starter rope" The broken pieces of spring may break! N Remove the spring housing and spring parts N Apply a few drops of resin-free oil to the new replacement spring N Fit a new spring housing with the bottom... apart unexpectedly on removal from the front pulley 370BA061 KN 38 TS 410, TS 420
Product Instruction Manual
Page 45
Main Parts 4 2 1 35 6 7 10 9 11 8 16 13 17 18 14 15 19 20 21 # English 1 Rear Handle 2 Throttle Trigger Lockout 3 Throttle Trigger 4 Slide Control 5 Starter Grip 6 Carburetor Adjusting Screws 7 Fuel Filler Cap 8 Water Attachment 9 Tensioning Nut 10 Adjusting Lever 11 Abrasive Wheel 12 Front Thrust Washer 13 Guard 14 Muffler 15 Spark Arresting Screen 16 Front Handle 17 Decompression Valve 18 Cap for Spark Plug Boot 19 Choke Lever 20 Fuel Pump 21 Filter Cover # Serial Number 370BA046 KN TS 410, TS 420 43
Main Parts 4 2 1 35 6 7 10 9 11 8 16 13 17 18 14 15 19 20 21 # English 1 Rear Handle 2 Throttle Trigger Lockout 3 Throttle Trigger 4 Slide Control 5 Starter Grip 6 Carburetor Adjusting Screws 7 Fuel Filler Cap 8 Water Attachment 9 Tensioning Nut 10 Adjusting Lever 11 Abrasive Wheel 12 Front Thrust Washer 13 Guard 14 Muffler 15 Spark Arresting Screen 16 Front Handle 17 Decompression Valve 18 Cap for Spark Plug Boot 19 Choke Lever 20 Fuel Pump 21 Filter Cover # Serial Number 370BA046 KN TS 410, TS 420 43
Product Instruction Manual
Page 48
... cutting wheels Minimum outside diameter of 4.06 in . depth of cut : 3.9 in some cases, by an authorized STIHL servicing dealer using original STIHL replacement parts. Other repair work may be available for information regarding special accessories that may be performed only by authorized... repair has been performed by the STIHL parts symbol K. front thrust washer: (103 mm) Max. Original STIHL parts can be identified by the STIHL part number, the { logo and, in . (100 mm) Cutting wheels (TS 420) Special Accessories Contact your STIHL dealer for your product. The symbol...
... cutting wheels Minimum outside diameter of 4.06 in . depth of cut : 3.9 in some cases, by an authorized STIHL servicing dealer using original STIHL replacement parts. Other repair work may be available for information regarding special accessories that may be performed only by authorized... repair has been performed by the STIHL parts symbol K. front thrust washer: (103 mm) Max. Original STIHL parts can be identified by the STIHL part number, the { logo and, in . (100 mm) Cutting wheels (TS 420) Special Accessories Contact your STIHL dealer for your product. The symbol...
Product Instruction Manual
Page 49
... in a reasonable amount of two years. Any warranted part which cause it to fail to you are responsible for replacement TS 410, TS 420 47 In the U.S. Any replacement part or service that your small off -road equipment engine at an authorized dealer), parts and labor. English STIHL Incorporated Federal Emission Control Warranty Statement Your Warranty Rights...
... in a reasonable amount of two years. Any warranted part which cause it to fail to you are responsible for replacement TS 410, TS 420 47 In the U.S. Any replacement part or service that your small off -road equipment engine at an authorized dealer), parts and labor. English STIHL Incorporated Federal Emission Control Warranty Statement Your Warranty Rights...
Product Instruction Manual
Page 50
... to any independent test laboratory. Emission test may be performed either at STIHL Incorporated or at and after the first scheduled replacement point. 48 TS 410, TS 420 Carburetor - Control Linkages - Spark Plug - Deviations from this manual are based on emission-related parts and must be provided without charge to the owner. English as required...
... to any independent test laboratory. Emission test may be performed either at STIHL Incorporated or at and after the first scheduled replacement point. 48 TS 410, TS 420 Carburetor - Control Linkages - Spark Plug - Deviations from this manual are based on emission-related parts and must be provided without charge to the owner. English as required...
Parts List
Page 5
... gaskets (B) (1-4) Jeu de joints (B) (1-4) ) 7, 13 ) 7, 13 ) 7, 13 4238 007 1600 1 Dichtungssatz (B) (5-8) Set of gaskets (B) (5-8) Jeu de joints (B) (5-8) ) 7, 13 ) 7, 13 ) 7, 13 (1) TS 410, (2) TS 410-Z, (3) TS 420, (4) TS 420-Z, (5) TS 410-A, (6) TS 410-AZ, (7) TS 420-A, (8) TS 420-AZ TS 410, TS 420 5 St.- Benennung Zahl Part Name Désignation 1 4238 020 1202 1 Zylinder mit Kolben Ø 50 mm Cylinder with piston Ø 50 mm Cylindre avec...
... gaskets (B) (1-4) Jeu de joints (B) (1-4) ) 7, 13 ) 7, 13 ) 7, 13 4238 007 1600 1 Dichtungssatz (B) (5-8) Set of gaskets (B) (5-8) Jeu de joints (B) (5-8) ) 7, 13 ) 7, 13 ) 7, 13 (1) TS 410, (2) TS 410-Z, (3) TS 420, (4) TS 420-Z, (5) TS 410-A, (6) TS 410-AZ, (7) TS 420-A, (8) TS 420-AZ TS 410, TS 420 5 St.- Benennung Zahl Part Name Désignation 1 4238 020 1202 1 Zylinder mit Kolben Ø 50 mm Cylinder with piston Ø 50 mm Cylindre avec...
Parts List
Page 9
...2901 1 ✻ 0000 930 2295 1 17 4238 967 1500 1 18 4238 967 1501 1 19 9220 260 1100 3 Benennung Part Name Désignation Starterdeckel mit Anwerfvorrichtung ) 1, 3 - 7, 10 - 14, 17, 18 Starterdeckel ) 3 Starter cover with ...TS 410 (1,2,5,6) Model plate TS 410 (1,2,5,6) Typenschild TS 420 (3,4,7,8) Model plate TS 420 (3,4,7,8) Mutter DIN6923-M8-8 Hexagon nut M8 Plaque matricule TS 410 (1,2,5,6) Plaque matricule TS 420 (3,4,7,8) Écrou à six pans M8 (1) TS 410, (2) TS 410-Z, (3) TS 420, (4) TS 420-Z, (5) TS 410-A, (6) TS 410-AZ, (7) TS 420-A, (8) TS 420-AZ TS 410, TS 420...
...2901 1 ✻ 0000 930 2295 1 17 4238 967 1500 1 18 4238 967 1501 1 19 9220 260 1100 3 Benennung Part Name Désignation Starterdeckel mit Anwerfvorrichtung ) 1, 3 - 7, 10 - 14, 17, 18 Starterdeckel ) 3 Starter cover with ...TS 410 (1,2,5,6) Model plate TS 410 (1,2,5,6) Typenschild TS 420 (3,4,7,8) Model plate TS 420 (3,4,7,8) Mutter DIN6923-M8-8 Hexagon nut M8 Plaque matricule TS 410 (1,2,5,6) Plaque matricule TS 420 (3,4,7,8) Écrou à six pans M8 (1) TS 410, (2) TS 410-Z, (3) TS 420, (4) TS 420-Z, (5) TS 410-A, (6) TS 410-AZ, (7) TS 420-A, (8) TS 420-AZ TS 410, TS 420...
Parts List
Page 15
... 1 12 1128 405 1000 1 13 0000 998 0604 1 14 4238 080 3100 1 15 ✻ 0000 963 0809 3 16 9022 371 1020 4 Benennung Part Name (25.2005) Schwungrad (1-4) Schwungrad (5-8) (25.2005) Flywheel (1-4) Flywheel (5-8) Generator (5-8) Schraube IS-M4x12-8.8 (5-8) Bundmutter M8x1 Zündmodul ) 7, 8 ...233; Couvercle de ventilateur (22.2009) Douille (1-4) Vis cylindrique IS-M5x20 (1) TS 410, (2) TS 410-Z, (3) TS 420, (4) TS 420-Z, (5) TS 410-A, (6) TS 410-AZ, (7) TS 420-A, (8) TS 420-AZ TS 410, TS 420 15 Illustration F Zündanlage Ignition system Dispositif d'allumage Bild-
... 1 12 1128 405 1000 1 13 0000 998 0604 1 14 4238 080 3100 1 15 ✻ 0000 963 0809 3 16 9022 371 1020 4 Benennung Part Name (25.2005) Schwungrad (1-4) Schwungrad (5-8) (25.2005) Flywheel (1-4) Flywheel (5-8) Generator (5-8) Schraube IS-M4x12-8.8 (5-8) Bundmutter M8x1 Zündmodul ) 7, 8 ...233; Couvercle de ventilateur (22.2009) Douille (1-4) Vis cylindrique IS-M5x20 (1) TS 410, (2) TS 410-Z, (3) TS 420, (4) TS 420-Z, (5) TS 410-A, (6) TS 410-AZ, (7) TS 420-A, (8) TS 420-AZ TS 410, TS 420 15 Illustration F Zündanlage Ignition system Dispositif d'allumage Bild-