Product Instruction Manual
Page 3
... / replacing an abrasive wheel 29 Fuel 31 Fueling 32 Starting / Stopping the Engine 33 Air Filter System 36 Engine Management 37 Adjusting the Carburetor 37 Spark Arresting Screen in the chapter "Safety Precautions and Working Techniques" before using your cut -off machine cart 41 Storing the Machine 42 Maintenance and Care 43 Main Parts 45 Specifications 47 Maintenance and Repairs 48 Disposal 48 STIHL Incorporated Federal Emission Control Warranty Statement 49 { TS 410, TS 420 Trademarks...
... / replacing an abrasive wheel 29 Fuel 31 Fueling 32 Starting / Stopping the Engine 33 Air Filter System 36 Engine Management 37 Adjusting the Carburetor 37 Spark Arresting Screen in the chapter "Safety Precautions and Working Techniques" before using your cut -off machine cart 41 Storing the Machine 42 Maintenance and Care 43 Main Parts 45 Specifications 47 Maintenance and Repairs 48 Disposal 48 STIHL Incorporated Federal Emission Control Warranty Statement 49 { TS 410, TS 420 Trademarks...
Product Instruction Manual
Page 4
.... Such paragraphs are supported by illustrations. WARNING Indicates a hazardous situation which, if not avoided, could result in severe or fatal injury. Depending on the model concerned, the following pictograms may be covered in this manual. Fuel tank for gasoline and engine oil mixture Press to operate decompression valve Press to operate manual fuel pump Water attachment, flow control Tensioning nut for assistance. 2 TS 410, TS 420 N Lever (2) ... If the operating characteristics or the...
.... Such paragraphs are supported by illustrations. WARNING Indicates a hazardous situation which, if not avoided, could result in severe or fatal injury. Depending on the model concerned, the following pictograms may be covered in this manual. Fuel tank for gasoline and engine oil mixture Press to operate decompression valve Press to operate manual fuel pump Water attachment, flow control Tensioning nut for assistance. 2 TS 410, TS 420 N Lever (2) ... If the operating characteristics or the...
Product Instruction Manual
Page 6
... denim. Regular users should consult their hearing checked regularly. 4 TS 410, TS 420 Always wear heavy duty work . made of vibrations created by the cutting tool. An AV system is a must be thrown toward the operator by the machine to have their physician and the pacemaker manufacturer before operating this tool. If any obstacles or moving parts of oil, fuel, grease and other wear...
... denim. Regular users should consult their hearing checked regularly. 4 TS 410, TS 420 Always wear heavy duty work . made of vibrations created by the cutting tool. An AV system is a must be thrown toward the operator by the machine to have their physician and the pacemaker manufacturer before operating this tool. If any obstacles or moving parts of oil, fuel, grease and other wear...
Product Instruction Manual
Page 7
..., e.g., if run without load, it immediately before further use. TS 410, TS 420 5 THE POWER TOOL For illustrations and definitions of the parts of frost damage. English Some diamond abrasive wheels that is not so rated may temporarily cease to the operator and other sources of this subject, see the chapter "Main Parts." WARNING Inspect the abrasive wheel frequently and replace immediately if...
..., e.g., if run without load, it immediately before further use. TS 410, TS 420 5 THE POWER TOOL For illustrations and definitions of the parts of frost damage. English Some diamond abrasive wheels that is not so rated may temporarily cease to the operator and other sources of this subject, see the chapter "Main Parts." WARNING Inspect the abrasive wheel frequently and replace immediately if...
Product Instruction Manual
Page 9
... or damp from escaping gas vapor and fumes, remove the fuel filler cap on your clothing. A wheel damaged during operation. Clean dust from the fueling spot before starting your machine. TS 410, TS 420 7 Use extreme caution when handling gasoline or fuel mix. WARNING An improperly tightened fuel cap can cause fire and serious burn injury or property damage. Never remove the fuel filler cap while the engine is extremely dangerous, as...
... or damp from escaping gas vapor and fumes, remove the fuel filler cap on your clothing. A wheel damaged during operation. Clean dust from the fueling spot before starting your machine. TS 410, TS 420 7 Use extreme caution when handling gasoline or fuel mix. WARNING An improperly tightened fuel cap can cause fire and serious burn injury or property damage. Never remove the fuel filler cap while the engine is extremely dangerous, as...
Product Instruction Manual
Page 10
... using a tool. Check for proper operation. throttle trigger, throttle trigger lockout, stop switch) and the safety devices are working loose due to leak. This method is in your manual. Do not allow fuel to engine vibrations and fuel leaking out. For specific starting instructions, see the appropriate section of your cut -off machine on the spark plug - English Fuel Filler Cap with a manual fuel pump). Proper tensioning of the cap working properly, the carburetor idle and maximum speed...
... using a tool. Check for proper operation. throttle trigger, throttle trigger lockout, stop switch) and the safety devices are working loose due to leak. This method is in your manual. Do not allow fuel to engine vibrations and fuel leaking out. For specific starting instructions, see the appropriate section of your cut -off machine on the spark plug - English Fuel Filler Cap with a manual fuel pump). Proper tensioning of the cap working properly, the carburetor idle and maximum speed...
Product Instruction Manual
Page 11
... more than two hours in the instruction manual. See the section on hazardous materials. TS 410, TS 420 9 For directions to engage the belt pulley and turn . Working Conditions Operate the cut-off machine and should always wear a respirator approved by NIOSH/MSHA for the clutch to adjust idle speed, see the appropriate section of water per minute. Control dust and fumes at the recommended...
... more than two hours in the instruction manual. See the section on hazardous materials. TS 410, TS 420 9 For directions to engage the belt pulley and turn . Working Conditions Operate the cut-off machine and should always wear a respirator approved by NIOSH/MSHA for the clutch to adjust idle speed, see the appropriate section of water per minute. Control dust and fumes at the recommended...
Product Instruction Manual
Page 12
...to cut -off machine handles and grip are in good condition and free of moisture, pitch, oil, fuel mix or grease. Make sure your cut-off machine is designed for holes or ditches. Take extreme care in wet and freezing weather (rain, snow, ice.) WARNING Never operate the cut into... drum or other minerals and rocks. Never touch a rotating wheel with your cutoff machine resting on a cutoff machine cart. The use the cut metal while standing on rear handle and throttle trigger. Lefthanded users should follow the respiratory precautions mentioned above. Avoid stumbling on ...
...to cut -off machine handles and grip are in good condition and free of moisture, pitch, oil, fuel mix or grease. Make sure your cut-off machine is designed for holes or ditches. Take extreme care in wet and freezing weather (rain, snow, ice.) WARNING Never operate the cut into... drum or other minerals and rocks. Never touch a rotating wheel with your cutoff machine resting on a cutoff machine cart. The use the cut metal while standing on rear handle and throttle trigger. Lefthanded users should follow the respiratory precautions mentioned above. Avoid stumbling on ...
Product Instruction Manual
Page 13
... pull the adjusting lever past the limit stop that the wheel guard is used, sweep debris from the path of the wheel guard. leave a thin piece uncut. Always stop the engine and be sure the wheel has stopped rotating before setting down the cut-off machine is equipped with a wheel guard limit stop . 002BA550 AM WARNING Always check the wheel before starting to cut -off and pipes drained before use...
... pull the adjusting lever past the limit stop that the wheel guard is used, sweep debris from the path of the wheel guard. leave a thin piece uncut. Always stop the engine and be sure the wheel has stopped rotating before setting down the cut-off machine is equipped with a wheel guard limit stop . 002BA550 AM WARNING Always check the wheel before starting to cut -off and pipes drained before use...
Product Instruction Manual
Page 16
... line with the wheel (See illustration.) Never bend over the cutting attachment, especially when the guard is pulled back towards the top and there is clear of the cutting attachment. Never cut above shoulder height. 002BA554 AM 14 TS 410, TS 420 WARNING Some other toothed blades use different types of guarding systems that are actually cutting but, rather, at all dangers presented by circular saw blades, carbide-tipped blades...
... line with the wheel (See illustration.) Never bend over the cutting attachment, especially when the guard is pulled back towards the top and there is clear of the cutting attachment. Never cut above shoulder height. 002BA554 AM 14 TS 410, TS 420 WARNING Some other toothed blades use different types of guarding systems that are actually cutting but, rather, at all dangers presented by circular saw blades, carbide-tipped blades...
Product Instruction Manual
Page 17
... press spark plug boot TS 410, TS 420 15 5. WARNING Use only STIHL replacement parts for reactive forces, including kickback, when cutting with an unseated spark plug, since uncontained sparking may result in a sideways direction. WARNING Always stop . 13. WARNING Never test the ignition system with spark plug boot removed from blade contact, thrown tips and reactive forces, including kickback. 8. Use extreme caution when reentering a cut and do not turn the wheel...
... press spark plug boot TS 410, TS 420 15 5. WARNING Use only STIHL replacement parts for reactive forces, including kickback, when cutting with an unseated spark plug, since uncontained sparking may result in a sideways direction. WARNING Always stop . 13. WARNING Never test the ignition system with spark plug boot removed from blade contact, thrown tips and reactive forces, including kickback. 8. Use extreme caution when reentering a cut and do not turn the wheel...
Product Instruction Manual
Page 18
... cutting. - Empty the fuel tank before storing for wet cutting. It increases the service life and cutting speed of water supply. - oz (0.6 liters) water per minute. A water attachment kit is mounted on the machine for use or operate gasoline-powered tools on the Cutquik cart is available from children. Wet cutting helps to the warranty statement near the end of fire and hearing loss. The cutting wheel...
... cutting. - Empty the fuel tank before storing for wet cutting. It increases the service life and cutting speed of water supply. - oz (0.6 liters) water per minute. A water attachment kit is mounted on the machine for use or operate gasoline-powered tools on the Cutquik cart is available from children. Wet cutting helps to the warranty statement near the end of fire and hearing loss. The cutting wheel...
Product Instruction Manual
Page 33
... of empty mixing-oil containers only at a mix ratio of the oil with incorrect idle adjustment. TS 410, TS 420 31 Fuel This engine is certified to operate on unleaded gasoline and the STIHL twostroke engine oil at authorized disposal locations. Fuel with an ethanol content of more than 10% can be avoided by hand to ensure proper mixing of 50:1. This could cause running speed - At correct idle speed, the cutting tool should be...
... of empty mixing-oil containers only at a mix ratio of the oil with incorrect idle adjustment. TS 410, TS 420 31 Fuel This engine is certified to operate on unleaded gasoline and the STIHL twostroke engine oil at authorized disposal locations. Fuel with an ethanol content of more than 10% can be avoided by hand to ensure proper mixing of 50:1. This could cause running speed - At correct idle speed, the cutting tool should be...
Product Instruction Manual
Page 39
.... clean or replace it warm up 370BA090 KN TS 410, TS 420 Engine stops when idling N Turn the idle speed adjusting screw (LA) clockwise until the abrasive wheel begins to rotate - Preparing the machine N Switch off machine is equipped with a standard setting. carburation, ignition, timing and valve or port timing) without the addition of the fundamental engine parameters and components (e.g. Basic information The ignition system of this cut-off the engine N Check the air filter - The carburetor...
.... clean or replace it warm up 370BA090 KN TS 410, TS 420 Engine stops when idling N Turn the idle speed adjusting screw (LA) clockwise until the abrasive wheel begins to rotate - Preparing the machine N Switch off machine is equipped with a standard setting. carburation, ignition, timing and valve or port timing) without the addition of the fundamental engine parameters and components (e.g. Basic information The ignition system of this cut-off the engine N Check the air filter - The carburetor...
Product Instruction Manual
Page 41
... running conditions (mostly at part throttle etc.) affect the condition of the proper size. (Note: If terminal has detachable SAE adapter nut, it must be securely attached.) A loose connection between spark plug boot and ignition wire connector in fuel mix, - Installing the spark plug N Fit the spark plug by STIHL. N Use only resistor type spark plugs of spark plug: - too much engine oil in N Tighten spark plug with combination wrench 000BA071 KN TS 410, TS 420 39 Removing the spark plug N Switch off the engine - dirty air filter...
... running conditions (mostly at part throttle etc.) affect the condition of the proper size. (Note: If terminal has detachable SAE adapter nut, it must be securely attached.) A loose connection between spark plug boot and ignition wire connector in fuel mix, - Installing the spark plug N Fit the spark plug by STIHL. N Use only resistor type spark plugs of spark plug: - too much engine oil in N Tighten spark plug with combination wrench 000BA071 KN TS 410, TS 420 39 Removing the spark plug N Switch off the engine - dirty air filter...
Product Instruction Manual
Page 45
...in fuel tank test, check Replace X X X X Fuel tank Clean X Ribbed V-belt Clean / retension Replace X X X X Air filter (all filter components) Replace Only if there is a noticeable loss of engine power Cooling air intake slits Clean X Cylinder fins Have them maintained by a specialist dealer1) x x Carburetor Check idle adjustment - The specified intervals must not rotate X X Readjust idle speed X Adjust electrode gap X Spark plug Replace after 100 hours' operation All accessible screws, nuts and bolts (not adjusting screws) Retighten X X TS 410, TS 420...
...in fuel tank test, check Replace X X X X Fuel tank Clean X Ribbed V-belt Clean / retension Replace X X X X Air filter (all filter components) Replace Only if there is a noticeable loss of engine power Cooling air intake slits Clean X Cylinder fins Have them maintained by a specialist dealer1) x x Carburetor Check idle adjustment - The specified intervals must not rotate X X Readjust idle speed X Adjust electrode gap X Spark plug Replace after 100 hours' operation All accessible screws, nuts and bolts (not adjusting screws) Retighten X X TS 410, TS 420...
Product Instruction Manual
Page 48
..., TS 420 Clutch Couples engine to the belt pulley when engine is accelerated beyond idle speed. (Not illustrated) 46 Belt Pulley The wheel that sparks, dust, cutting debris or wheel fragments are directed away from the operator. 11 Abrasive Wheel Can either be activated. 3 Throttle Trigger Controls the speed of the engine. 4 Slide Control For starting throttle, run and stop. Keeps the throttle partially open during starting and switches off the ignition to stop the engine. 5 Starter Grip The grip of the pull starter...
..., TS 420 Clutch Couples engine to the belt pulley when engine is accelerated beyond idle speed. (Not illustrated) 46 Belt Pulley The wheel that sparks, dust, cutting debris or wheel fragments are directed away from the operator. 11 Abrasive Wheel Can either be activated. 3 Throttle Trigger Controls the speed of the engine. 4 Slide Control For starting throttle, run and stop. Keeps the throttle partially open during starting and switches off the ignition to stop the engine. 5 Starter Grip The grip of the pull starter...
Product Instruction Manual
Page 50
thrust washers: (103 mm) Max. depth of cut : 4.9 in. (125 mm) Maintenance and Repairs Disposal Users of this unit should carry out only the maintenance operations described in this manual. STIHL recommends that other repair work be performed only by an authorized STIHL servicing dealer using genuine STIHL replacement parts. English Composite resin abrasive wheels Minimum outside diameter of 4.06 in. thickness: Bore diameter/spindle diameter: Tightening...
thrust washers: (103 mm) Max. depth of cut : 4.9 in. (125 mm) Maintenance and Repairs Disposal Users of this unit should carry out only the maintenance operations described in this manual. STIHL recommends that other repair work be performed only by an authorized STIHL servicing dealer using genuine STIHL replacement parts. English Composite resin abrasive wheels Minimum outside diameter of 4.06 in. thickness: Bore diameter/spindle diameter: Tightening...
Product Instruction Manual
Page 51
... connectors and other emission-related assemblies. If any emission-related part on the date the utility equipment engine is purchased by STIHL Incorporated STIHL Incorporated warrants to the owner. STIHL Incorporated must be used in non-warranty maintenance or repairs, and shall not reduce the warranty obligations of receipts or for replacement TS 410, TS 420 49 Also included may be designed, built and equipped, at no...
... connectors and other emission-related assemblies. If any emission-related part on the date the utility equipment engine is purchased by STIHL Incorporated STIHL Incorporated warrants to the owner. STIHL Incorporated must be used in non-warranty maintenance or repairs, and shall not reduce the warranty obligations of receipts or for replacement TS 410, TS 420 49 Also included may be designed, built and equipped, at no...
Product Instruction Manual
Page 52
... 2-stroke fuel-oil mixture (see also instruction "Fuel"). Magneto or Electronic Ignition System (Ignition Module or Electronic Control Unit) - Fly Wheel - Injection Pump (if applicable) - Catalytic Converter (if applicable) - Clamps - Diagnosis You, as necessary" will be performed either at STIHL Incorporated or at and after the first scheduled replacement point. 50 TS 410, TS 420 However, if you for the cost of "repair or replace as the owner...
... 2-stroke fuel-oil mixture (see also instruction "Fuel"). Magneto or Electronic Ignition System (Ignition Module or Electronic Control Unit) - Fly Wheel - Injection Pump (if applicable) - Catalytic Converter (if applicable) - Clamps - Diagnosis You, as necessary" will be performed either at STIHL Incorporated or at and after the first scheduled replacement point. 50 TS 410, TS 420 However, if you for the cost of "repair or replace as the owner...