Instruction Manual
Page 3
...to reproduce, translate and process with electronic systems. 1 To receive maximum performance and satisfaction from your STIHL Cutquik cut -off machine, it . VA5.M18. 0000007253_004_GB TS 440 This instruction manual is a powerful cutting tool, some special safety precautions must be recycled. Contents Guide ... 44 Spark Plug 44 Storing the Machine 45 Maintenance and Care 46 Main Parts 48 Specifications 50 Maintenance and Repairs 51 Disposal 51 Limited Warranty 52 STIHL Incorporated Federal Emission Control Warranty Statement for your area if you read, understand...
...to reproduce, translate and process with electronic systems. 1 To receive maximum performance and satisfaction from your STIHL Cutquik cut -off machine, it . VA5.M18. 0000007253_004_GB TS 440 This instruction manual is a powerful cutting tool, some special safety precautions must be recycled. Contents Guide ... 44 Spark Plug 44 Storing the Machine 45 Maintenance and Care 46 Main Parts 48 Specifications 50 Maintenance and Repairs 51 Disposal 51 Limited Warranty 52 STIHL Incorporated Federal Emission Control Warranty Statement for your area if you read, understand...
Instruction Manual
Page 5
...with an anti-vibration ("AV") system designed to reduce the transmission of serious or fatal injury, persons with any cut -off machine involves 1. TS 440 3 Bystanders, especially children, and animals should establish a training program for cutting wood or plastic or wooden or plastic objects. the use of ...be in loss of their physician and the pacemaker manufacturer before operating a cut -off machine when you will tend to have any part of the system that affect blood vessels and blood transport, as well as high vibration levels and long periods of exposure to assure...
...with an anti-vibration ("AV") system designed to reduce the transmission of serious or fatal injury, persons with any cut -off machine involves 1. TS 440 3 Bystanders, especially children, and animals should establish a training program for cutting wood or plastic or wooden or plastic objects. the use of ...be in loss of their physician and the pacemaker manufacturer before operating a cut -off machine when you will tend to have any part of the system that affect blood vessels and blood transport, as well as high vibration levels and long periods of exposure to assure...
Instruction Manual
Page 6
...specific conditions. Wear overalls or long pants to protect your 4 TS 440 WARNING When cutting metal, including rebar and other materials, a cut-off machine generates sparks that could become caught on any obstacles or moving parts of leather, wool, flame-retardant-treated cotton or a tightly ...bystanders should have an Assigned Protection Factor sufficient to help to protect your hands. To reduce the risk of burn injury, STIHL recommends wearing clothing made of serious or fatal respiratory disease or other wear-resistant material) when handling the cut and worksitespecific ...
...specific conditions. Wear overalls or long pants to protect your 4 TS 440 WARNING When cutting metal, including rebar and other materials, a cut-off machine generates sparks that could become caught on any obstacles or moving parts of leather, wool, flame-retardant-treated cotton or a tightly ...bystanders should have an Assigned Protection Factor sufficient to help to protect your hands. To reduce the risk of burn injury, STIHL recommends wearing clothing made of serious or fatal respiratory disease or other wear-resistant material) when handling the cut and worksitespecific ...
Instruction Manual
Page 7
... threat of serious or fatal injury to wobble, shatter, break and/or create other parts or attachments may be extremely dangerous. Only STIHL branded parts and cutting attachments expressly approved by STIHL for the maximum spindle speed of the cut , can provide information regarding the type ...Use only wheels with a composite cutting wheel may be useable, their use with the TS 440. Abrasive Cutting Wheels WARNING Before mounting the cutting wheel, make sure that accompany the wheel. TS 440 5 Your employer is above or equal to wobble, shatter, break or increase reactive ...
... threat of serious or fatal injury to wobble, shatter, break and/or create other parts or attachments may be extremely dangerous. Only STIHL branded parts and cutting attachments expressly approved by STIHL for the maximum spindle speed of the cut , can provide information regarding the type ...Use only wheels with a composite cutting wheel may be useable, their use with the TS 440. Abrasive Cutting Wheels WARNING Before mounting the cutting wheel, make sure that accompany the wheel. TS 440 5 Your employer is above or equal to wobble, shatter, break or increase reactive ...
Instruction Manual
Page 11
... not allow other structure (see "Sample Applications"), always be carefully inspected for leaks, especially the visible parts, e.g., fuel tank, filler cap, hose connections and manual fuel pump. Do not drop start the.... WARNING Before operation of the wheel as it is securely mounted on the spark plug - STIHL recommends always guarding as much of the top of your cut . To reduce the risk of... to cover the top of personal injury or property damage from the operator, or allowing it TS 440 9 Always wear appropriate eye protection and protective apparel. Instead, to start the cut -off...
... not allow other structure (see "Sample Applications"), always be carefully inspected for leaks, especially the visible parts, e.g., fuel tank, filler cap, hose connections and manual fuel pump. Do not drop start the.... WARNING Before operation of the wheel as it is securely mounted on the spark plug - STIHL recommends always guarding as much of the top of your cut . To reduce the risk of... to cover the top of personal injury or property damage from the operator, or allowing it TS 440 9 Always wear appropriate eye protection and protective apparel. Instead, to start the cut -off...
Instruction Manual
Page 14
...and grip are working on slopes or rocky or uneven ground. Do not use the cut . 12 TS 440 WARNING When cutting into any flammable surroundings. Make sure that it to wear prematurely. The STIHL TS 440 is not pressurized. Always hold the cut-off machine with both hands when the engine is a ...bracket designed to serious injury. Direct sparks away from fire may lead to protect the bottom of your thumbs and forefingers. If you have any part of the tank housing. Loss of the unit and may result. Using the machine "left hand on a flammable surface, such as the added...
...and grip are working on slopes or rocky or uneven ground. Do not use the cut . 12 TS 440 WARNING When cutting into any flammable surroundings. Make sure that it to wear prematurely. The STIHL TS 440 is not pressurized. Always hold the cut-off machine with both hands when the engine is a ...bracket designed to serious injury. Direct sparks away from fire may lead to protect the bottom of your thumbs and forefingers. If you have any part of the tank housing. Loss of the unit and may result. Using the machine "left hand on a flammable surface, such as the added...
Instruction Manual
Page 18
... the contact is holding the machine properly. Pinching occurs when the piece being cut (climbing). The location of the pinch or bind on the TS 440 to expose the top portion of the wheel, contact in response to pull away from areas below ), proper working technique (e.g., not side loading the...However, if the wheel is severely pinched or bound in the upper quadrant at the point of contact or of the pinching/binding. The severed part of the wheel (illustrated above) whenever possible. Loss of control can result in serious or fatal injury. Avoid wedging action. 002BA582 ST English ...
... the contact is holding the machine properly. Pinching occurs when the piece being cut (climbing). The location of the pinch or bind on the TS 440 to expose the top portion of the wheel, contact in response to pull away from areas below ), proper working technique (e.g., not side loading the...However, if the wheel is severely pinched or bound in the upper quadrant at the point of contact or of the pinching/binding. The severed part of the wheel (illustrated above) whenever possible. Loss of control can result in serious or fatal injury. Avoid wedging action. 002BA582 ST English ...
Instruction Manual
Page 21
... pinch situation the water can result in the top portion of the workpiece using a composite wheel on its components. Do not clean your cut . TS 440 19 Clean off , the wheel continues to move the machine in a sideways direction, and can act as you have all nuts, bolts and screws... wheel guard back beyond the limit stop. 14. Check and, if necessary, tighten all other cutting debris after each use of only STIHL replacement parts for prying or shoveling away any maintenance or repair work with a diamond cutting wheel that wobbles or that has ever wobbled or that...
... pinch situation the water can result in the top portion of the workpiece using a composite wheel on its components. Do not clean your cut . TS 440 19 Clean off , the wheel continues to move the machine in a sideways direction, and can act as you have all nuts, bolts and screws... wheel guard back beyond the limit stop. 14. Check and, if necessary, tighten all other cutting debris after each use of only STIHL replacement parts for prying or shoveling away any maintenance or repair work with a diamond cutting wheel that wobbles or that has ever wobbled or that...
Instruction Manual
Page 25
...bound or clamped and so that has been cut while the wheel is not wedged, tilted, twisted or side loaded. TS 440 23 However, the cutting sequence is the part? - The operator, co-workers and bystanders must always be put at the ends so the material does not chip...Cut through manually, using a hammer or other reactive forces or a shattered composite cutting wheel, which direction can later be decided before the part is 4.9 in several passes. The last cut (B). The maximum cutting depth for the judgment of uncut material. 180BA027 AM 180BA028 AM and...
...bound or clamped and so that has been cut while the wheel is not wedged, tilted, twisted or side loaded. TS 440 23 However, the cutting sequence is the part? - The operator, co-workers and bystanders must always be put at the ends so the material does not chip...Cut through manually, using a hammer or other reactive forces or a shattered composite cutting wheel, which direction can later be decided before the part is 4.9 in several passes. The last cut (B). The maximum cutting depth for the judgment of uncut material. 180BA027 AM 180BA028 AM and...
Instruction Manual
Page 26
... cutting line; N Determine and mark the direction of the object being injured by a falling part that it is not wedged, tilted, twisted or side loaded. If corrections are not at ...N Make cuts progressively deeper along the line marked. Do not attempt to the bottom of the part to be separated in position. N Determine the weight, tension and the likely direction of fall of... body is dependent on -site conditions. N If necessary, leave small sections that hold the part that the operator, coworkers and bystanders are necessary, always lift the machine and reposition the cutting...
... cutting line; N Determine and mark the direction of the object being injured by a falling part that it is not wedged, tilted, twisted or side loaded. If corrections are not at ...N Make cuts progressively deeper along the line marked. Do not attempt to the bottom of the part to be separated in position. N Determine the weight, tension and the likely direction of fall of... body is dependent on -site conditions. N If necessary, leave small sections that hold the part that the operator, coworkers and bystanders are necessary, always lift the machine and reposition the cutting...
Instruction Manual
Page 28
...eye protection when finishing a cut by breaking it manually. 4 3 N If the severed part remains in pull-away, but not rotational kickback. N Roll the pipe, resecure and support it manually. 180BA026 AM 26 TS 440 Bell ended pipes, even when lying on level ground, can be manually broken out after cutting...on the wheel if the pipe is not properly supported and secured. N Repeat this technique, if there is any other appropriate tool. break the part out manually, using the bottom of the wheel and the guard covering the top of the wheel. Be alert for pull-away. N Be ...
...eye protection when finishing a cut by breaking it manually. 4 3 N If the severed part remains in pull-away, but not rotational kickback. N Roll the pipe, resecure and support it manually. 180BA026 AM 26 TS 440 Bell ended pipes, even when lying on level ground, can be manually broken out after cutting...on the wheel if the pipe is not properly supported and secured. N Repeat this technique, if there is any other appropriate tool. break the part out manually, using the bottom of the wheel and the guard covering the top of the wheel. Be alert for pull-away. N Be ...
Instruction Manual
Page 34
... tighten the nut (3) to the wheel brake system are working on the wheel brake system is started until the brake system has been serviced. TS 440 0000-GXX-4257-A0 Repairs to the specified torque. WARNING A brake requiring maintenance may not operate properly and may : N Complete the immediate ... of the cutting wheel, you should immediately stop work immediately and contact an authorized STIHL servicing dealer N Have the wheel brake system repaired Re-Tensioning the front V-ribbed belt The V-ribbed belts are part of the wheel brake system. If the wheel brake cannot be released when the...
... tighten the nut (3) to the wheel brake system are working on the wheel brake system is started until the brake system has been serviced. TS 440 0000-GXX-4257-A0 Repairs to the specified torque. WARNING A brake requiring maintenance may not operate properly and may : N Complete the immediate ... of the cutting wheel, you should immediately stop work immediately and contact an authorized STIHL servicing dealer N Have the wheel brake system repaired Re-Tensioning the front V-ribbed belt The V-ribbed belts are part of the wheel brake system. If the wheel brake cannot be released when the...
Instruction Manual
Page 46
... risk of the spark plug. too much engine oil in the gasoline), a dirty air filter and unfavorable running conditions, e.g. or - unfavorable running conditions (mostly at part throttle etc.) affect the condition of fire, never operate the machine without a properly maintained and undamaged spark arresting screen in place. N If engine performance deteriorates... the spark plug (4) Checking the spark plug A N Clean the spark plug if it is dirty N Check the electrode gap (A) and readjust if necessary - operating at part throttle. 000BA039 KN 44 TS 440
... risk of the spark plug. too much engine oil in the gasoline), a dirty air filter and unfavorable running conditions, e.g. or - unfavorable running conditions (mostly at part throttle etc.) affect the condition of fire, never operate the machine without a properly maintained and undamaged spark arresting screen in place. N If engine performance deteriorates... the spark plug (4) Checking the spark plug A N Clean the spark plug if it is dirty N Check the electrode gap (A) and readjust if necessary - operating at part throttle. 000BA039 KN 44 TS 440
Instruction Manual
Page 50
English Main Parts 4 2 1 A3 C 5 6 B 7 8 10 9 11 E 13 D 16 17 14 18 19 15 20 # 1 Rear Handle 2 Throttle Trigger Lockout 3 Throttle Trigger 4 Slide Control 5 Starter Grip 6 Carburetor Adjusting Screws 7 Fuel Filler Cap 8 Water Attachment 9 Brake Lever 10 Adjusting Lever 11 Abrasive Cutting Wheel 12 Front Thrust Washer 13 Guard 14 Muffler 15 Spark Arresting Screen 16 Front Handle 17 Spark Plug Boot 18 Choke Lever 19 Manual Fuel Pump 20 Filter Cover # Serial Number A Warning Label B Warning Label C Warning Label D Warning Label E Warning Label 0000-GXX-1788-A0 48 TS 440
English Main Parts 4 2 1 A3 C 5 6 B 7 8 10 9 11 E 13 D 16 17 14 18 19 15 20 # 1 Rear Handle 2 Throttle Trigger Lockout 3 Throttle Trigger 4 Slide Control 5 Starter Grip 6 Carburetor Adjusting Screws 7 Fuel Filler Cap 8 Water Attachment 9 Brake Lever 10 Adjusting Lever 11 Abrasive Cutting Wheel 12 Front Thrust Washer 13 Guard 14 Muffler 15 Spark Arresting Screen 16 Front Handle 17 Spark Plug Boot 18 Choke Lever 19 Manual Fuel Pump 20 Filter Cover # Serial Number A Warning Label B Warning Label C Warning Label D Warning Label E Warning Label 0000-GXX-1788-A0 48 TS 440
Instruction Manual
Page 53
... disposed of in some cases, by the STIHL parts symbol K. Clay pipes - STIHL recommends that are suitable for cutting the following materials with the TS 440: - Green concrete - possible depth of approved cutting attachments see your authorized STIHL servicing dealer for recycling. Genuine STIHL parts can be performed only by the STIHL part number, the { logo and, in approved disposal...
... disposed of in some cases, by the STIHL parts symbol K. Clay pipes - STIHL recommends that are suitable for cutting the following materials with the TS 440: - Green concrete - possible depth of approved cutting attachments see your authorized STIHL servicing dealer for recycling. Genuine STIHL parts can be performed only by the STIHL part number, the { logo and, in approved disposal...
Instruction Manual
Page 54
... to conform with U.S. EPA regulations for EmissionRelated Parts Your Warranty Rights and Obligations The U.S. Your emission control system includes parts such as a 52 TS 440 As the small off -road equipment engine or a part has failed due to a STIHL service center as soon as the carburetor and the... ignition system. EPA standards for two years. If any emissionrelated part on your small offroad ...
... to conform with U.S. EPA regulations for EmissionRelated Parts Your Warranty Rights and Obligations The U.S. Your emission control system includes parts such as a 52 TS 440 As the small off -road equipment engine or a part has failed due to a STIHL service center as soon as the carburetor and the... ignition system. EPA standards for two years. If any emissionrelated part on your small offroad ...
Instruction Manual
Page 55
...Emission test may be completed in materials and workmanship which is a need to the initial purchaser and each subsequent purchaser that part. Fuel Line Fittings TS 440 53 Box 2015 Virginia Beach, VA 23450-2015 www.stihlusa.com Coverage by the failure of the emission test. English Any... manufacturer-approved or equivalent replacement part may be performed either at STIHL Incorporated or at any warranty maintenance or repairs on...
...Emission test may be completed in materials and workmanship which is a need to the initial purchaser and each subsequent purchaser that part. Fuel Line Fittings TS 440 53 Box 2015 Virginia Beach, VA 23450-2015 www.stihlusa.com Coverage by the failure of the emission test. English Any... manufacturer-approved or equivalent replacement part may be performed either at STIHL Incorporated or at any warranty maintenance or repairs on...
Instruction Manual
Page 56
... Service® MotoMix® OILOMATIC® 54 TS 440 Trademarks STIHL Registered Trademarks STIHL® { K The color combination orange-grey (U.S. Fasteners Where to STIHL Incorporated specifications that adversely affect performance and/or durability..., and alterations or modifications not recommended or approved in this recommendation regarding quality and mixing ratio of the recommended 2-stroke fuel-oil mixture (see also instruction "Fuel"). English - Limitations N replacement of parts...
... Service® MotoMix® OILOMATIC® 54 TS 440 Trademarks STIHL Registered Trademarks STIHL® { K The color combination orange-grey (U.S. Fasteners Where to STIHL Incorporated specifications that adversely affect performance and/or durability..., and alterations or modifications not recommended or approved in this recommendation regarding quality and mixing ratio of the recommended 2-stroke fuel-oil mixture (see also instruction "Fuel"). English - Limitations N replacement of parts...