Parts List
Page 1
Illustrated Parts Manual Model Number: PF-4000/4210 UTILITY / SCOOTER ENGINE P/N 30082 Rev 002 Date 9-8-03 C.A.R.B. Tier II Certified! Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@tanaka-ism.com
Illustrated Parts Manual Model Number: PF-4000/4210 UTILITY / SCOOTER ENGINE P/N 30082 Rev 002 Date 9-8-03 C.A.R.B. Tier II Certified! Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@tanaka-ism.com
Parts List
Page 2
PARTS INFORMATION PF- 4000 CYLINDER, PISTON, IGNITION • FIGURE 1 ITEM PART NUMBER DESCRIPTION 1-5 25504200200 COVER,SPARK PLUG,RUBBER 1-6 15711666900 CAP,SPARK PLUG ASS'Y 1-8 01804075200 PLUG,SPARK 1-11 0010440590 SET,CYLINDER 1-12 99461050204 BOLT,HEX,HOLE,5X20,S 1-... 1-56 99416040183 SCREW 4X18/WS 1-59 1820186A201 WASHER,SPECIAL 1-63 19805015800 CLAMP,CORD www.tanakapowerequipment.com Page 1 QTY COMMENTS 1 1 1 1 4 1 2 1 1 2 1 1 1 1 1 1 2 2 Before S/N U112140 2 S/N U112141 and after 2 1 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 CYLINDER, PISTON, IGNITION • FIGURE 1 ITEM PART NUMBER DESCRIPTION 1-5 25504200200 COVER,SPARK PLUG,RUBBER 1-6 15711666900 CAP,SPARK PLUG ASS'Y 1-8 01804075200 PLUG,SPARK 1-11 0010440590 SET,CYLINDER 1-12 99461050204 BOLT,HEX,HOLE,5X20,S 1-... 1-56 99416040183 SCREW 4X18/WS 1-59 1820186A201 WASHER,SPECIAL 1-63 19805015800 CLAMP,CORD www.tanakapowerequipment.com Page 1 QTY COMMENTS 1 1 1 1 4 1 2 1 1 2 1 1 1 1 1 1 2 2 Before S/N U112140 2 S/N U112141 and after 2 1 custsvc@tanaka-ism.com
Parts List
Page 3
PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 www.tanakapowerequipment.com Page 2 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 www.tanakapowerequipment.com Page 2 custsvc@tanaka-ism.com
Parts List
Page 4
PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 ITEM PART NUMBER DESCRIPTION 2-9 99463050204 BOLT, HEX 5X20 2-19 7880162V20 PAWL,STARTER 2-20 99355050000 RING,STOP,5 2-23 99111100013 NUT,10 2-24 7900162V200 SPRING,PAWL,STARTER 2-25 7980422090 ... S/N U207704 1 S/N U207705 and after 1 *Crankcase assy includes bearings, seals 2 and gaskets. 2 V *Shims are "as needed" to obtain V correct side clearance V V V 4 1 1 1 1 1 1 1 4 1 www.tanakapowerequipment.com Page 3 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 ITEM PART NUMBER DESCRIPTION 2-9 99463050204 BOLT, HEX 5X20 2-19 7880162V20 PAWL,STARTER 2-20 99355050000 RING,STOP,5 2-23 99111100013 NUT,10 2-24 7900162V200 SPRING,PAWL,STARTER 2-25 7980422090 ... S/N U207704 1 S/N U207705 and after 1 *Crankcase assy includes bearings, seals 2 and gaskets. 2 V *Shims are "as needed" to obtain V correct side clearance V V V 4 1 1 1 1 1 1 1 4 1 www.tanakapowerequipment.com Page 3 custsvc@tanaka-ism.com
Parts List
Page 5
PARTS INFORMATION PF- 4000 MUFFLER, MUFFLER COVER • FIGURE 3 Click on the pipe for more information !! 86 ITEM PART NUMBER DESCRIPTION 3-1 7380440A21 PROTECTOR,MUFFLER 3-3 99461050124 BOLT,HEX,5X12S 3-4 99461050164 BOLT,HEX,5X16,S 3-5 99053060653 SCREW,HEX,6X65 3-6 99201060011 WASHER,6 3-7 7040440090 SET,MUFFLER 3-8 ... 4 QTY COMMENTS 1 1 1 Before S/N U207704 2 2 1 2 Before S/N U207704 1 S/N U207705 and after 1 1 1 1 1 4 Before S/N U207704 2 S/N U207705 and after 1 2 S/N U207705 and after 2 S/N U207705 and after 2 2 1 2 2 1 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 MUFFLER, MUFFLER COVER • FIGURE 3 Click on the pipe for more information !! 86 ITEM PART NUMBER DESCRIPTION 3-1 7380440A21 PROTECTOR,MUFFLER 3-3 99461050124 BOLT,HEX,5X12S 3-4 99461050164 BOLT,HEX,5X16,S 3-5 99053060653 SCREW,HEX,6X65 3-6 99201060011 WASHER,6 3-7 7040440090 SET,MUFFLER 3-8 ... 4 QTY COMMENTS 1 1 1 Before S/N U207704 2 2 1 2 Before S/N U207704 1 S/N U207705 and after 1 1 1 1 1 4 Before S/N U207704 2 S/N U207705 and after 1 2 S/N U207705 and after 2 S/N U207705 and after 2 2 1 2 2 1 custsvc@tanaka-ism.com
Parts List
Page 7
PARTS INFORMATION PF- 4000 FUEL SYSTEM, AIR FILTER • FIGURE 4 ITEM PART NUMBER DESCRIPTION 4-31 4030430020 GASKET,INLET MANIFOLD 4-32 4040430090 SET,CARB INSULATOR 4-33 4020430020 GASKET,CARBURETOR 4-34 4530637C200 COLLAR 4-35 4700138020 COLLAR,CLEANER 4-36 4230138082... GASKET,TANK CAP QTY COMMENTS 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 1 S/N U207705 and after 1 1 1 1 1 3 1 1 1 1 3 Before S/N U207704 2 S/N U207705 and after 1 1 1 1 1 S/N U207705 and after 1 S/N U207705 and after 1 www.tanakapowerequipment.com Page 6 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 FUEL SYSTEM, AIR FILTER • FIGURE 4 ITEM PART NUMBER DESCRIPTION 4-31 4030430020 GASKET,INLET MANIFOLD 4-32 4040430090 SET,CARB INSULATOR 4-33 4020430020 GASKET,CARBURETOR 4-34 4530637C200 COLLAR 4-35 4700138020 COLLAR,CLEANER 4-36 4230138082... GASKET,TANK CAP QTY COMMENTS 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 1 S/N U207705 and after 1 1 1 1 1 3 1 1 1 1 3 Before S/N U207704 2 S/N U207705 and after 1 1 1 1 1 S/N U207705 and after 1 S/N U207705 and after 1 www.tanakapowerequipment.com Page 6 custsvc@tanaka-ism.com
Parts List
Page 9
PARTS INFORMATION PF- 4000 CARBURETOR • FIGURE 6 ITEM PART NUMBER DESCRIPTION 6-0 4550440090 SET,CARBURETOR 6-1 51425100200 SCREW,THROTTLE SET 6-4 54425164200 STAY,ADJUST,CABLE 6-5 53925120200 SWIVEL 6-6 5492516520 WASHER,THRUST 6-7 48925100200 RING,STOP 6-9 61425137200 ADJUSTER,CABLE 6-10 ... 6-26 44725108200 BULB,PRIMING www.tanakapowerequipment.com Page 8 QTY COMMENTS 1 Includes carburetor gasket 2 1 1 1 ~ Contained in Carb Repair Kit 1 P/N 650-25124-900 1 (Not available individually) 1 1 1 1 1 1 1 1 1 1 4 1 1 1 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 CARBURETOR • FIGURE 6 ITEM PART NUMBER DESCRIPTION 6-0 4550440090 SET,CARBURETOR 6-1 51425100200 SCREW,THROTTLE SET 6-4 54425164200 STAY,ADJUST,CABLE 6-5 53925120200 SWIVEL 6-6 5492516520 WASHER,THRUST 6-7 48925100200 RING,STOP 6-9 61425137200 ADJUSTER,CABLE 6-10 ... 6-26 44725108200 BULB,PRIMING www.tanakapowerequipment.com Page 8 QTY COMMENTS 1 Includes carburetor gasket 2 1 1 1 ~ Contained in Carb Repair Kit 1 P/N 650-25124-900 1 (Not available individually) 1 1 1 1 1 1 1 1 1 1 4 1 1 1 custsvc@tanaka-ism.com
Owner's Manual
Page 2
PF-4000, PF-4010, PF-4210 Owner's Manual WARNING The engine exhaust from this product... for carburetor adjustments. • Keep others away when making carburetor adjustments. • Use only genuine replacement parts as recommended by the manufacturer. Maintenance Safety • Maintain the engine and equipment according to cool, empty the...are not followed. Pay special attention to cause cancer, birth defects and other reproductive harm. www.tanaka-usa.com 1 custsvc@tanaka-ism.com Breathing exhaust fumes can kill. Indicates a strong possibility of severe personal injury or loss ...
PF-4000, PF-4010, PF-4210 Owner's Manual WARNING The engine exhaust from this product... for carburetor adjustments. • Keep others away when making carburetor adjustments. • Use only genuine replacement parts as recommended by the manufacturer. Maintenance Safety • Maintain the engine and equipment according to cool, empty the...are not followed. Pay special attention to cause cancer, birth defects and other reproductive harm. www.tanaka-usa.com 1 custsvc@tanaka-ism.com Breathing exhaust fumes can kill. Indicates a strong possibility of severe personal injury or loss ...
Owner's Manual
Page 4
...air filter that the filter is basically adjusted. NOTE! www.tanaka-usa.com 3 custsvc@tanaka-ism.com Idle speed adjustment (T) Check that the air ... • Starting problems. • Engine power reduction. • Unnecessary wear on the engine parts. • Abnormal fuel consumption. Therefore, it in exceptionally dusty areas. Never start the engine without...rpm. Cleaning the air filter Remove the air filter cover and the filter (1). Maintenance PF-4000, PF-4010, PF-4210 Owner's Manual MAINTENANCE, REPLACEMENT, OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS...
...air filter that the filter is basically adjusted. NOTE! www.tanaka-usa.com 3 custsvc@tanaka-ism.com Idle speed adjustment (T) Check that the air ... • Starting problems. • Engine power reduction. • Unnecessary wear on the engine parts. • Abnormal fuel consumption. Therefore, it in exceptionally dusty areas. Never start the engine without...rpm. Cleaning the air filter Remove the air filter cover and the filter (1). Maintenance PF-4000, PF-4010, PF-4210 Owner's Manual MAINTENANCE, REPLACEMENT, OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS...
Owner's Manual
Page 7
...-SMOG STANDARDS. ALSO INCLUDED ARE THE BELTS, HOSES AND CONNECTORS THAT ARE PART OF THE ENGINE. IF ANY EMISSION RELATED PART ON YOUR ENGINE IS DEFECTIVE, THE PART WILL BE REPAIRED OR REPLACED BY TANAKA KOGYO CO., LTD. RECOMMENDS THAT YOU RETAIN ALL RECEIPTS COVERING MAINTENANCE ON ... AS A PROBLEM EXISTS. PF-4000, PF-4010, PF-4210 Owner's Manual U.S. EPA PHASE 1 / STATE OF CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT THE CALIFORNIA AIR RESOURCES BOARD AND TANAKA KOGYO CO., LTD. WILL REPAIR YOUR LAWN AND GARDEN EQUIPMENT ENGINE AT NO COST TO YOU INCLUDING DIAGNOSIS, PARTS AND LABOR. AS THE...
...-SMOG STANDARDS. ALSO INCLUDED ARE THE BELTS, HOSES AND CONNECTORS THAT ARE PART OF THE ENGINE. IF ANY EMISSION RELATED PART ON YOUR ENGINE IS DEFECTIVE, THE PART WILL BE REPAIRED OR REPLACED BY TANAKA KOGYO CO., LTD. RECOMMENDS THAT YOU RETAIN ALL RECEIPTS COVERING MAINTENANCE ON ... AS A PROBLEM EXISTS. PF-4000, PF-4010, PF-4210 Owner's Manual U.S. EPA PHASE 1 / STATE OF CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT THE CALIFORNIA AIR RESOURCES BOARD AND TANAKA KOGYO CO., LTD. WILL REPAIR YOUR LAWN AND GARDEN EQUIPMENT ENGINE AT NO COST TO YOU INCLUDING DIAGNOSIS, PARTS AND LABOR. AS THE...