Parts List
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Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@tanaka-ism.com Illustrated Parts Manual Model Number: PF-4000/4210 UTILITY / SCOOTER ENGINE P/N 30082 Rev 002 Date 9-8-03 C.A.R.B. Tier II Certified!
Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@tanaka-ism.com Illustrated Parts Manual Model Number: PF-4000/4210 UTILITY / SCOOTER ENGINE P/N 30082 Rev 002 Date 9-8-03 C.A.R.B. Tier II Certified!
Parts List
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PARTS INFORMATION PF- 4000 CYLINDER, PISTON, IGNITION • FIGURE 1 ITEM PART NUMBER DESCRIPTION 1-5 25504200200 COVER,SPARK PLUG,RUBBER 1-6 15711666900 CAP,SPARK PLUG ASS'Y 1-8 01804075200 PLUG,SPARK 1-11 0010440590 SET,... 1-56 99416040183 SCREW 4X18/WS 1-59 1820186A201 WASHER,SPECIAL 1-63 19805015800 CLAMP,CORD www.tanakapowerequipment.com Page 1 QTY COMMENTS 1 1 1 1 4 1 2 1 1 2 1 1 1 1 1 1 2 2 Before S/N U112140 2 S/N U112141 and after 2 1 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 CYLINDER, PISTON, IGNITION • FIGURE 1 ITEM PART NUMBER DESCRIPTION 1-5 25504200200 COVER,SPARK PLUG,RUBBER 1-6 15711666900 CAP,SPARK PLUG ASS'Y 1-8 01804075200 PLUG,SPARK 1-11 0010440590 SET,... 1-56 99416040183 SCREW 4X18/WS 1-59 1820186A201 WASHER,SPECIAL 1-63 19805015800 CLAMP,CORD www.tanakapowerequipment.com Page 1 QTY COMMENTS 1 1 1 1 4 1 2 1 1 2 1 1 1 1 1 1 2 2 Before S/N U112140 2 S/N U112141 and after 2 1 custsvc@tanaka-ism.com
Parts List
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PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 www.tanakapowerequipment.com Page 2 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 www.tanakapowerequipment.com Page 2 custsvc@tanaka-ism.com
Parts List
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PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 ITEM PART NUMBER DESCRIPTION 2-9 99463050204 BOLT, HEX 5X20 2-19 7880162V20 PAWL,STARTER 2-20 99355050000 RING,STOP,5 2-23 99111100013 NUT,... S/N U207704 1 S/N U207705 and after 1 *Crankcase assy includes bearings, seals 2 and gaskets. 2 V *Shims are "as needed" to obtain V correct side clearance V V V 4 1 1 1 1 1 1 1 4 1 www.tanakapowerequipment.com Page 3 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 ITEM PART NUMBER DESCRIPTION 2-9 99463050204 BOLT, HEX 5X20 2-19 7880162V20 PAWL,STARTER 2-20 99355050000 RING,STOP,5 2-23 99111100013 NUT,... S/N U207704 1 S/N U207705 and after 1 *Crankcase assy includes bearings, seals 2 and gaskets. 2 V *Shims are "as needed" to obtain V correct side clearance V V V 4 1 1 1 1 1 1 1 4 1 www.tanakapowerequipment.com Page 3 custsvc@tanaka-ism.com
Parts List
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PARTS INFORMATION PF- 4000 MUFFLER, MUFFLER COVER • FIGURE 3 Click on the pipe for more information !! 86 ITEM PART NUMBER DESCRIPTION 3-1 7380440A21 PROTECTOR,MUFFLER 3-3 99461050124 BOLT,HEX,5X12S 3-4 99461050164 ...'Y www.tanakapowerequipment.com Page 4 QTY COMMENTS 1 1 1 Before S/N U207704 2 2 1 2 Before S/N U207704 1 S/N U207705 and after 1 1 1 1 1 4 Before S/N U207704 2 S/N U207705 and after 1 2 S/N U207705 and after 2 S/N U207705 and after 2 2 1 2 2 1 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 MUFFLER, MUFFLER COVER • FIGURE 3 Click on the pipe for more information !! 86 ITEM PART NUMBER DESCRIPTION 3-1 7380440A21 PROTECTOR,MUFFLER 3-3 99461050124 BOLT,HEX,5X12S 3-4 99461050164 ...'Y www.tanakapowerequipment.com Page 4 QTY COMMENTS 1 1 1 Before S/N U207704 2 2 1 2 Before S/N U207704 1 S/N U207705 and after 1 1 1 1 1 4 Before S/N U207704 2 S/N U207705 and after 1 2 S/N U207705 and after 2 S/N U207705 and after 2 2 1 2 2 1 custsvc@tanaka-ism.com
Parts List
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PARTS INFORMATION PF- 4000 FUEL SYSTEM, AIR FILTER • FIGURE 4 ITEM PART NUMBER DESCRIPTION 4-31 4030430020 GASKET,INLET MANIFOLD 4-32 4040430090 SET,CARB INSULATOR 4-33 4020430020 GASKET,CARBURETOR 4-34 ... 6420608A200 GASKET,TANK CAP QTY COMMENTS 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 1 S/N U207705 and after 1 1 1 1 1 3 1 1 1 1 3 Before S/N U207704 2 S/N U207705 and after 1 1 1 1 1 S/N U207705 and after 1 S/N U207705 and after 1 www.tanakapowerequipment.com Page 6 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 FUEL SYSTEM, AIR FILTER • FIGURE 4 ITEM PART NUMBER DESCRIPTION 4-31 4030430020 GASKET,INLET MANIFOLD 4-32 4040430090 SET,CARB INSULATOR 4-33 4020430020 GASKET,CARBURETOR 4-34 ... 6420608A200 GASKET,TANK CAP QTY COMMENTS 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 1 S/N U207705 and after 1 1 1 1 1 3 1 1 1 1 3 Before S/N U207704 2 S/N U207705 and after 1 1 1 1 1 S/N U207705 and after 1 S/N U207705 and after 1 www.tanakapowerequipment.com Page 6 custsvc@tanaka-ism.com
Parts List
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PARTS INFORMATION PF- 4000 CARBURETOR • FIGURE 6 ITEM PART NUMBER DESCRIPTION 6-0 4550440090 SET,CARBURETOR 6-1 51425100200 SCREW,THROTTLE SET 6-4 54425164200 STAY,ADJUST,CABLE 6-5 53925120200 SWIVEL 6-6 5492516520 WASHER,THRUST 6-7 48925100200 RING,... 6-26 44725108200 BULB,PRIMING www.tanakapowerequipment.com Page 8 QTY COMMENTS 1 Includes carburetor gasket 2 1 1 1 ~ Contained in Carb Repair Kit 1 P/N 650-25124-900 1 (Not available individually) 1 1 1 1 1 1 1 1 1 1 4 1 1 1 custsvc@tanaka-ism.com
PARTS INFORMATION PF- 4000 CARBURETOR • FIGURE 6 ITEM PART NUMBER DESCRIPTION 6-0 4550440090 SET,CARBURETOR 6-1 51425100200 SCREW,THROTTLE SET 6-4 54425164200 STAY,ADJUST,CABLE 6-5 53925120200 SWIVEL 6-6 5492516520 WASHER,THRUST 6-7 48925100200 RING,... 6-26 44725108200 BULB,PRIMING www.tanakapowerequipment.com Page 8 QTY COMMENTS 1 Includes carburetor gasket 2 1 1 1 ~ Contained in Carb Repair Kit 1 P/N 650-25124-900 1 (Not available individually) 1 1 1 1 1 1 1 1 1 1 4 1 1 1 custsvc@tanaka-ism.com
Owner's Manual
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Owner's Manual PF-4000, PF-4010, PF-4210 MULTI-PURPOSE ENGINE Date 09-26-01 Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 WWW.TANAKA-USA.COM custsvc@tanaka-ism.com
Owner's Manual PF-4000, PF-4010, PF-4210 MULTI-PURPOSE ENGINE Date 09-26-01 Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 WWW.TANAKA-USA.COM custsvc@tanaka-ism.com
Owner's Manual
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...if you read, fully understand and observe the following words: WARNING! Indicates a possibility of life, if instructions are not followed. www.tanaka-usa.com 1 custsvc@tanaka-ism.com Operator Safety • Never let a child or inexperienced person operate the machine. • Never start or run the engine...fuel. • Do not smoke or allow smoking near fuel or the tool or while using the engine and equipment. NOTE! PF-4000, PF-4010, PF-4210 Owner's Manual WARNING The engine exhaust from this product contains chemicals known to the State of children. • Clean the unit...
...if you read, fully understand and observe the following words: WARNING! Indicates a possibility of life, if instructions are not followed. www.tanaka-usa.com 1 custsvc@tanaka-ism.com Operator Safety • Never let a child or inexperienced person operate the machine. • Never start or run the engine...fuel. • Do not smoke or allow smoking near fuel or the tool or while using the engine and equipment. NOTE! PF-4000, PF-4010, PF-4210 Owner's Manual WARNING The engine exhaust from this product contains chemicals known to the State of children. • Clean the unit...
Owner's Manual
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...keep the handle in a separate clean container. • Always start by shaking the container, before filling the fuel tank. www.tanaka-usa.com 2 custsvc@tanaka-ism.com Provide good ventilation, when fueling or handling fuel. Then add the whole amount of fuel. • Mix (shake)...grasp and not allowing it to ensure that fuel flows through return pipe (5). 2. Operating procedures PF-4000, PF-4010, PF-4210 Owner's Manual WARNING! Fuel • Always use branded 89 octane unleaded gasoline. • Use Tanaka two-cycle oil or a quality two-cycle oil at least 3 m (10 ft.) from ...
...keep the handle in a separate clean container. • Always start by shaking the container, before filling the fuel tank. www.tanaka-usa.com 2 custsvc@tanaka-ism.com Provide good ventilation, when fueling or handling fuel. Then add the whole amount of fuel. • Mix (shake)...grasp and not allowing it to ensure that fuel flows through return pipe (5). 2. Operating procedures PF-4000, PF-4010, PF-4210 Owner's Manual WARNING! Fuel • Always use branded 89 octane unleaded gasoline. • Use Tanaka two-cycle oil or a quality two-cycle oil at least 3 m (10 ft.) from ...
Owner's Manual
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...speed adjustment, contact your service workshop. A damaged filter must always be replaced with a new one adjustment possibility: T = Idle speed adjustment screw. Maintenance PF-4000, PF-4010, PF-4210 Owner's Manual MAINTENANCE, REPLACEMENT, OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY NONROAD ENGINE REPAIR ESTABLISHMENT OR INDIVIDUAL... that the air filter is basically adjusted. Carburetor adjustment (Fig. 3-1) WARNING! The carburetor has one . Standard Idle rpm is dry before reassembly. www.tanaka-usa.com 3 custsvc@tanaka-ism.com
...speed adjustment, contact your service workshop. A damaged filter must always be replaced with a new one adjustment possibility: T = Idle speed adjustment screw. Maintenance PF-4000, PF-4010, PF-4210 Owner's Manual MAINTENANCE, REPLACEMENT, OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY NONROAD ENGINE REPAIR ESTABLISHMENT OR INDIVIDUAL... that the air filter is basically adjusted. Carburetor adjustment (Fig. 3-1) WARNING! The carburetor has one . Standard Idle rpm is dry before reassembly. www.tanaka-usa.com 3 custsvc@tanaka-ism.com
Owner's Manual
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...on the muffler, replace it. The spark plug should be discolored or hardened from tank. If this will cause overheating and engine damage. PF-4000, PF-4010, PF-4210 Owner's Manual Fuel Filter (Fig. 3-2B) Drain all fuel from fuel tank and pull fuel filter line from use the same type...the spark plug electrode, which can contribute to start or runs poorly at idling speed, always check the spark plug first. www.tanaka-usa.com 4 custsvc@tanaka-ism.com In some areas, local law requires using a resistor spark plug to prevent overheating. The correct gap is low on ...
...on the muffler, replace it. The spark plug should be discolored or hardened from tank. If this will cause overheating and engine damage. PF-4000, PF-4010, PF-4210 Owner's Manual Fuel Filter (Fig. 3-2B) Drain all fuel from fuel tank and pull fuel filter line from use the same type...the spark plug electrode, which can contribute to start or runs poorly at idling speed, always check the spark plug first. www.tanaka-usa.com 4 custsvc@tanaka-ism.com In some areas, local law requires using a resistor spark plug to prevent overheating. The correct gap is low on ...
Owner's Manual
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... INTERNATIONAL SALES & MARKETING, INC., CUSTOMER SERVICE REPRESENTATIVE AT (253) 333-1200. PF-4000, PF-4010, PF-4210 Owner's Manual U.S. EPA PHASE 1 / STATE OF CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT THE CALIFORNIA AIR RESOURCES BOARD AND TANAKA KOGYO CO., LTD. NEW SMALL OFF ROAD ENGINES MUST BE DESIGNED, BUILT AND ... AS THE CARBURETOR, THE IGNITION SYSTEM AND THE CATALYTIC CONVERTER. SERVICE CENTER AS SOON AS A PROBLEM EXISTS. www.tanaka-usa.com 6 custsvc@tanaka-ism.com MUST WARRANT THE EMISSION CONTROL SYSTEM ON SMALL OFF ROAD ENGINE FOR THE PERIODS OF TIME LISTED BELOW, ...
... INTERNATIONAL SALES & MARKETING, INC., CUSTOMER SERVICE REPRESENTATIVE AT (253) 333-1200. PF-4000, PF-4010, PF-4210 Owner's Manual U.S. EPA PHASE 1 / STATE OF CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT THE CALIFORNIA AIR RESOURCES BOARD AND TANAKA KOGYO CO., LTD. NEW SMALL OFF ROAD ENGINES MUST BE DESIGNED, BUILT AND ... AS THE CARBURETOR, THE IGNITION SYSTEM AND THE CATALYTIC CONVERTER. SERVICE CENTER AS SOON AS A PROBLEM EXISTS. www.tanaka-usa.com 6 custsvc@tanaka-ism.com MUST WARRANT THE EMISSION CONTROL SYSTEM ON SMALL OFF ROAD ENGINE FOR THE PERIODS OF TIME LISTED BELOW, ...