Parts List
Page 1
Illustrated Parts Manual Model Number: TBL-4610 LOW EMISSION BACKPACK BLOWER P/N 30471 Rev 000 Date 9-2-09 Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@nikko-tanaka-usa.com
Illustrated Parts Manual Model Number: TBL-4610 LOW EMISSION BACKPACK BLOWER P/N 30471 Rev 000 Date 9-2-09 Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@nikko-tanaka-usa.com
Parts List
Page 4
PARTS INFORMATION TBL-4610 CRANKCASE, FLYWHEEL, IGNITION • FIGURE 2 ITEM PART NUMBER DESCRIPTION 19 07010700200 **WASHER,CRANKSHAFT 20 07111109200 **SHIM,17.7X23X.05 20 07111109210 SHIM,... 76 1552152680 ROTOR,MAGNETO 77 99200100011 WASHER,10 79 99111100011 NUT,10 81 99011050151 SCREW,5X15 82 99210050012 WASHER,S,5 83 99200050011 WASHER,SMALL,5 84 SB-4610 SHORT BLOCK QTY COMMENTS 2 ** Included in SB-4610 Short Block 1 1 1 1 1 1 Crankcase ass'y includes bearings, 2 seals and gasket 2 1 4 1 1 1 1 1 1 2 1 4 1 2 4 1 1 1 6 6 6 1 www.tanakapowerequipment.com ...
PARTS INFORMATION TBL-4610 CRANKCASE, FLYWHEEL, IGNITION • FIGURE 2 ITEM PART NUMBER DESCRIPTION 19 07010700200 **WASHER,CRANKSHAFT 20 07111109200 **SHIM,17.7X23X.05 20 07111109210 SHIM,... 76 1552152680 ROTOR,MAGNETO 77 99200100011 WASHER,10 79 99111100011 NUT,10 81 99011050151 SCREW,5X15 82 99210050012 WASHER,S,5 83 99200050011 WASHER,SMALL,5 84 SB-4610 SHORT BLOCK QTY COMMENTS 2 ** Included in SB-4610 Short Block 1 1 1 1 1 1 Crankcase ass'y includes bearings, 2 seals and gasket 2 1 4 1 1 1 1 1 1 2 1 4 1 2 4 1 1 1 6 6 6 1 www.tanakapowerequipment.com ...
Parts List
Page 6
PARTS INFORMATION TBL-4610 MUFFLER, ENGINE COVERS • FIGURE 4 ITEM PART NUMBER DESCRIPTION 2 99415050161 SCREW,5X16/PS 6 1330503620 SHIELD,HEAT 7 7050503690 MUFFLER ASS'Y 8 71905008800 PIPE,MUFFLER 9 73205008200 ARRESTER,SPARK ...,SMALL,6 26 7380503680 PROTECTOR,MUFFLER 27 99414060141 SCREW 6X14S 30 01605004200 SHROUD,CYLINDER 59 19805015800 CLAMP,CORD www.tanakapowerequipment.com Page 5 QTY 4 1 1 1 1 2 2 2 1 2 2 2 1 1 1 1 1 1 1 COMMENTS custsvc@nikko-tanaka-ism.com
PARTS INFORMATION TBL-4610 MUFFLER, ENGINE COVERS • FIGURE 4 ITEM PART NUMBER DESCRIPTION 2 99415050161 SCREW,5X16/PS 6 1330503620 SHIELD,HEAT 7 7050503690 MUFFLER ASS'Y 8 71905008800 PIPE,MUFFLER 9 73205008200 ARRESTER,SPARK ...,SMALL,6 26 7380503680 PROTECTOR,MUFFLER 27 99414060141 SCREW 6X14S 30 01605004200 SHROUD,CYLINDER 59 19805015800 CLAMP,CORD www.tanakapowerequipment.com Page 5 QTY 4 1 1 1 1 2 2 2 1 2 2 2 1 1 1 1 1 1 1 COMMENTS custsvc@nikko-tanaka-ism.com
Parts List
Page 7
... 79 5343271020 GROMMET,FUEL PIPE www.tanakapowerequipment.com Page 6 QTY COMMENTS 1 Included in SB-4610 Short Block 1 Included in SB-4610 Short Block 2 2 1 1 Before S/N ~C203900 1 After S/N C203901~ 1 1 1 1 1 Before S/N ~C203900 1 After S/N C203901~ 1 1 2 1 1 2 1 1 2 2 1 After S/N C203901~ 1 custsvc@nikko-tanaka-ism.com PARTS INFORMATION TBL-4610 FUEL SYSTEM • FIGURE 5 P/N 4554132200 PRIMER UPDATE KIT Includes fuel tank, fuel pipe...
... 79 5343271020 GROMMET,FUEL PIPE www.tanakapowerequipment.com Page 6 QTY COMMENTS 1 Included in SB-4610 Short Block 1 Included in SB-4610 Short Block 2 2 1 1 Before S/N ~C203900 1 After S/N C203901~ 1 1 1 1 1 Before S/N ~C203900 1 After S/N C203901~ 1 1 2 1 1 2 1 1 2 2 1 After S/N C203901~ 1 custsvc@nikko-tanaka-ism.com PARTS INFORMATION TBL-4610 FUEL SYSTEM • FIGURE 5 P/N 4554132200 PRIMER UPDATE KIT Includes fuel tank, fuel pipe...
Parts List
Page 9
PARTS INFORMATION TBL-4610 CARBURETOR • FIGURE 7 ITEM PART NUMBER DESCRIPTION 0 4550503690 CARBURETOR SET 2 5752515280 BODY,PUMP 3 47625004200 COVER,DIAPHRAGM 4 ~~~ METERING DIAPHRAGM 5 ~~~ GASKET,DIAPHRAGM 6 ~~~ DIAPHRAGM,PUMP 7 ~~~ GASKET,PUMP 8 5992000W460 ... 201 57825007200 SCREEN,INLET www.tanakapowerequipment.com Page 8 QTY COMMENTS 1 Before S/N ~C203900 1 1 1 ~ Included in 650.25124.900 1 Carburetor Kit. Items not sold 1 individually 1 1 1 1 1 2 1 1 1 1 4 1 1 custsvc@nikko-tanaka-ism.com
PARTS INFORMATION TBL-4610 CARBURETOR • FIGURE 7 ITEM PART NUMBER DESCRIPTION 0 4550503690 CARBURETOR SET 2 5752515280 BODY,PUMP 3 47625004200 COVER,DIAPHRAGM 4 ~~~ METERING DIAPHRAGM 5 ~~~ GASKET,DIAPHRAGM 6 ~~~ DIAPHRAGM,PUMP 7 ~~~ GASKET,PUMP 8 5992000W460 ... 201 57825007200 SCREEN,INLET www.tanakapowerequipment.com Page 8 QTY COMMENTS 1 Before S/N ~C203900 1 1 1 ~ Included in 650.25124.900 1 Carburetor Kit. Items not sold 1 individually 1 1 1 1 1 2 1 1 1 1 4 1 1 custsvc@nikko-tanaka-ism.com
Parts List
Page 10
PARTS INFORMATION TBL-4610 CARBURETOR • FIGURE 7 ITEM PART NUMBER DESCRIPTION 0 4550503691 CARBURETOR SET 2 5752515380 BODY,PUMP 3 4422515180 PUMP,PRIMING 4 4762515120 COVER,DIAPHRAGM 5 4472510820 BODY,PRIMING 6 ~~~ DIAPHRAGM,METERING 7 ~~~ GASKET,... 201 57825007200 SCREEN,INLET www.tanakapowerequipment.com Page 9 QTY COMMENTS 1 After S/N C203900~ 1 1 1 ~ Included in 650.25124.900 1 Carburetor Kit. Items not sold 1 individually 1 1 1 1 1 1 1 2 1 1 1 1 4 1 1 custsvc@nikko-tanaka-ism.com
PARTS INFORMATION TBL-4610 CARBURETOR • FIGURE 7 ITEM PART NUMBER DESCRIPTION 0 4550503691 CARBURETOR SET 2 5752515380 BODY,PUMP 3 4422515180 PUMP,PRIMING 4 4762515120 COVER,DIAPHRAGM 5 4472510820 BODY,PRIMING 6 ~~~ DIAPHRAGM,METERING 7 ~~~ GASKET,... 201 57825007200 SCREEN,INLET www.tanakapowerequipment.com Page 9 QTY COMMENTS 1 After S/N C203900~ 1 1 1 ~ Included in 650.25124.900 1 Carburetor Kit. Items not sold 1 individually 1 1 1 1 1 1 1 2 1 1 1 1 4 1 1 custsvc@nikko-tanaka-ism.com
Parts List
Page 12
... SCREW,6X30/S 74 24731310200 COVER,THROTTLE LEVER ARM 75 99311041012 SCREW,TAPPING,4X10 76 99101060011 NUT,6 77 8850503680 WIRE,THROTTLE 78 40336 THROTTLE ASSY QTY 1 2 2 2 1 4 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 4 2 1 2 1 1 1 TBL-4610 FRAME • FIGURE 8 COMMENTS www.tanakapowerequipment.com Page 11 custsvc@nikko-tanaka-ism.com
... SCREW,6X30/S 74 24731310200 COVER,THROTTLE LEVER ARM 75 99311041012 SCREW,TAPPING,4X10 76 99101060011 NUT,6 77 8850503680 WIRE,THROTTLE 78 40336 THROTTLE ASSY QTY 1 2 2 2 1 4 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 4 2 1 2 1 1 1 TBL-4610 FRAME • FIGURE 8 COMMENTS www.tanakapowerequipment.com Page 11 custsvc@nikko-tanaka-ism.com
Parts List
Page 14
... WASHER,3.2X25 37 03031307200 CUSHION 38 4353131820 SPACER,7.5X30X3 39 0293131320 NUT,SPECIAL 79 99967070020 O-RING,P-70 80 6050501820 PLATE,TANK QTY 13 13 1 1 3 3 1 13 1 4 1 1 4 4 1 1 4 2 1 2 2 2 2 4 2 4 1 1 TBL-4610 BLOWER • FIGURE 9 COMMENTS www.tanakapowerequipment.com Page 13 custsvc@nikko-tanaka-ism.com
... WASHER,3.2X25 37 03031307200 CUSHION 38 4353131820 SPACER,7.5X30X3 39 0293131320 NUT,SPECIAL 79 99967070020 O-RING,P-70 80 6050501820 PLATE,TANK QTY 13 13 1 1 3 3 1 13 1 4 1 1 4 4 1 1 4 2 1 2 2 2 2 4 2 4 1 1 TBL-4610 BLOWER • FIGURE 9 COMMENTS www.tanakapowerequipment.com Page 13 custsvc@nikko-tanaka-ism.com
Parts List
Page 15
PARTS INFORMATION TBL-4610 BLOWER PIPES • FIGURE 10 Optional Fan Head ITEM PART NUMBER DESCRIPTION 1 10131310200 PIPE,FLEXIBLE 2 10231310200 PIPE,SWIVEL 3 10331310200 PIPE,STRAIGHT,LONG 4 10431310200 PIPE,BENT 6 11031310200 CLAMP,WIRE 92 8 8262000080 SPANNER,COMBI,17X19 9 95120000200 HANDLE,8X120 11 11131305200 CLAMP,WIRE 78 15 27331307200 FAN HEAD 21 99161060012 NUT,WING,6 22 99201060011 WASHER,6 23 26724 HANDLE,TBL 24 99060060501 BOLT,WING 6X50 www.tanakapowerequipment.com Page 14 QTY 1 1 1 1 1 1 1 1 1 OPTIONAL 1 2 1 1 COMMENTS custsvc@nikko-tanaka-ism.com
PARTS INFORMATION TBL-4610 BLOWER PIPES • FIGURE 10 Optional Fan Head ITEM PART NUMBER DESCRIPTION 1 10131310200 PIPE,FLEXIBLE 2 10231310200 PIPE,SWIVEL 3 10331310200 PIPE,STRAIGHT,LONG 4 10431310200 PIPE,BENT 6 11031310200 CLAMP,WIRE 92 8 8262000080 SPANNER,COMBI,17X19 9 95120000200 HANDLE,8X120 11 11131305200 CLAMP,WIRE 78 15 27331307200 FAN HEAD 21 99161060012 NUT,WING,6 22 99201060011 WASHER,6 23 26724 HANDLE,TBL 24 99060060501 BOLT,WING 6X50 www.tanakapowerequipment.com Page 14 QTY 1 1 1 1 1 1 1 1 1 OPTIONAL 1 2 1 1 COMMENTS custsvc@nikko-tanaka-ism.com
Parts List
Page 17
PARTS INFORMATION TBL-4610 OPTIONAL THROTTLE KIT • FIGURE 12 ITEM PART NUMBER 1 29603 2 29873 3 29878 4 29880 5 29879 6 29881 7 29882 8 29883 9 29884 DESCRIPTION KIT,THROTTLE,TBL LEVER,THROTTLE GRIP BAND,(RIGHT) BAND,(LEFT) SCREW,5X20 BOLT,KNOB WIRE.THROTTLE,ASSY CLAMP www.tanakapowerequipment.com QTY 1 1 1 1 1 1 1 1 1 Page 16 COMMENTS custsvc@nikko-tanaka-ism.com
PARTS INFORMATION TBL-4610 OPTIONAL THROTTLE KIT • FIGURE 12 ITEM PART NUMBER 1 29603 2 29873 3 29878 4 29880 5 29879 6 29881 7 29882 8 29883 9 29884 DESCRIPTION KIT,THROTTLE,TBL LEVER,THROTTLE GRIP BAND,(RIGHT) BAND,(LEFT) SCREW,5X20 BOLT,KNOB WIRE.THROTTLE,ASSY CLAMP www.tanakapowerequipment.com QTY 1 1 1 1 1 1 1 1 1 Page 16 COMMENTS custsvc@nikko-tanaka-ism.com
Owner's Manual
Page 1
Owner's Manual Model Numbers: THB-2500,THB-2510, TBL-4600,TBL-4610,TBL-505 BLOWERS P/N 12626 Date 08-10-01 TBL-4600 THB-2510 Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@tanaka-ism.com
Owner's Manual Model Numbers: THB-2500,THB-2510, TBL-4600,TBL-4610,TBL-505 BLOWERS P/N 12626 Date 08-10-01 TBL-4600 THB-2510 Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4th Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 www.tanakapowerequipment.com custsvc@tanaka-ism.com
Owner's Manual
Page 2
...8226; Start the unit and check the carburetor adjustment. Explains choke position. For blower, dust cover must be securely installed. 1 custsvc@tanaka-ism.com See "Maintenance". Read, understand and follow all warnings and instructions in place. Upper sign indicates choke closed and the lower ...fully open. THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual Before using this unit: • Read the operator's manual carefully. • Check that you read, fully ...
...8226; Start the unit and check the carburetor adjustment. Explains choke position. For blower, dust cover must be securely installed. 1 custsvc@tanaka-ism.com See "Maintenance". Read, understand and follow all warnings and instructions in place. Upper sign indicates choke closed and the lower ...fully open. THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual Before using this unit: • Read the operator's manual carefully. • Check that you read, fully ...
Owner's Manual
Page 4
... or late at least 3 m (10 ft) away from the muffler. If situations occur which it is intended. www.tanakapowerequipment.com 3 custsvc@tanaka-ism.com THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual 2. Usual recommendations are not covered in a vehicle. • Empty the fuel tank before storing or transporting in this tool...
... or late at least 3 m (10 ft) away from the muffler. If situations occur which it is intended. www.tanakapowerequipment.com 3 custsvc@tanaka-ism.com THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual 2. Usual recommendations are not covered in a vehicle. • Empty the fuel tank before storing or transporting in this tool...
Owner's Manual
Page 5
...! (TBL-4600, optional) • Connect flexible pipe (2) to main body with wire clamps. • Install the pipe handle on swivel pipe or on blower housing (or another pipe) and slide the pipe onto the blower housing (or another pipe). www.tanakapowerequipment.com 4 custsvc@tanaka-ism...the direction of throttle grip, loosen knob (7) or wing bolt (8) (enclosed in straight pipe with projection (3) on straight pipe. THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual Fig. 1 1 3. Rotate the pipe clockwise to your comfort. (Fig. 1-2) NOTE! (THB-2510, optional) Vacuum attachment ...
...! (TBL-4600, optional) • Connect flexible pipe (2) to main body with wire clamps. • Install the pipe handle on swivel pipe or on blower housing (or another pipe) and slide the pipe onto the blower housing (or another pipe). www.tanakapowerequipment.com 4 custsvc@tanaka-ism...the direction of throttle grip, loosen knob (7) or wing bolt (8) (enclosed in straight pipe with projection (3) on straight pipe. THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual Fig. 1 1 3. Rotate the pipe clockwise to your comfort. (Fig. 1-2) NOTE! (THB-2510, optional) Vacuum attachment ...
Owner's Manual
Page 6
THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual 4. Mix (shake) the fuel mixture. Fueling WARNING! * Always... Add the remaining amount of California at 50: 1. • Never use branded 89 octane unleaded gasoline. • Use Tanaka two-cycle oil or a quality two-cycle oil at least 3 m (10 ft.) from the fueling area before filling the... fuel tank. www.tanakapowerequipment.com 5 custsvc@tanaka-ism.com Operating procedures. Always run the engine on fuel, which is mixed with a two-stroke engine. Fuel •...
THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual 4. Mix (shake) the fuel mixture. Fueling WARNING! * Always... Add the remaining amount of California at 50: 1. • Never use branded 89 octane unleaded gasoline. • Use Tanaka two-cycle oil or a quality two-cycle oil at least 3 m (10 ft.) from the fueling area before filling the... fuel tank. www.tanakapowerequipment.com 5 custsvc@tanaka-ism.com Operating procedures. Always run the engine on fuel, which is mixed with a two-stroke engine. Fuel •...
Owner's Manual
Page 7
... recoil starter briskly, taking care to keep the handle in the manual. Do not start engine. (Fig. 2-2C) Note! (TBL-4610) Model TBL-4610 does not have an ignition switch. THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual Starting CAUTION! NOTE! To start or to start if the pipe is obstructed by the ground...
... recoil starter briskly, taking care to keep the handle in the manual. Do not start engine. (Fig. 2-2C) Note! (TBL-4610) Model TBL-4610 does not have an ignition switch. THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual Starting CAUTION! NOTE! To start or to start if the pipe is obstructed by the ground...
Owner's Manual
Page 8
... (Fig. 2-6B) WARNING! The unit should be used when moving gravel, dirt or other heavy materials. CAUTION! www.tanakapowerequipment.com 7 custsvc@tanaka-ism.com Do not direct discharge of air toward people or pet. 1. A low speed should be used to stop the unit, move throttle lever... unit in a well ventilated area. 2. THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual Operating blower (Fig. 2-6, 6B) Adjust shoulder harness to be used with all blower pipes attached (See page 1). Note! (TBL-4610) Model TBL-4610 does not have an ignition switch. This blower has been designed and...
... (Fig. 2-6B) WARNING! The unit should be used when moving gravel, dirt or other heavy materials. CAUTION! www.tanakapowerequipment.com 7 custsvc@tanaka-ism.com Do not direct discharge of air toward people or pet. 1. A low speed should be used to stop the unit, move throttle lever... unit in a well ventilated area. 2. THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual Operating blower (Fig. 2-6, 6B) Adjust shoulder harness to be used with all blower pipes attached (See page 1). Note! (TBL-4610) Model TBL-4610 does not have an ignition switch. This blower has been designed and...
Owner's Manual
Page 9
...(clockwise) to increase engine speed, out (counterclockwise) to engine will occur because of the incorrect condition. www.tanakapowerequipment.com 8 custsvc@tanaka-ism.com Standard Idle rpm is basically adjusted. Maintenance MAINTENANCE, REPLACEMENT, OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEM MAY BE ...PERFORMED BY ANY NONROAD ENGINE REPAIR ESTABLISHMENT OR INDIVIDUAL. THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual 5. When the engine is test run at the factory, the carburetor is 2500-3000rpm. The carburetor has one...
...(clockwise) to increase engine speed, out (counterclockwise) to engine will occur because of the incorrect condition. www.tanakapowerequipment.com 8 custsvc@tanaka-ism.com Standard Idle rpm is basically adjusted. Maintenance MAINTENANCE, REPLACEMENT, OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEM MAY BE ...PERFORMED BY ANY NONROAD ENGINE REPAIR ESTABLISHMENT OR INDIVIDUAL. THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual 5. When the engine is test run at the factory, the carburetor is 2500-3000rpm. The carburetor has one...
Owner's Manual
Page 10
.... • Abnormal fuel consumption. Saturate the element in warm water with detergent. Rinse thoroughly until it . NOTE! www.tanakapowerequipment.com 9 custsvc@tanaka-ism.com THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual Air filter The air filter must be cleaned from tank. Pull filter element out of operation. Wash the element...
.... • Abnormal fuel consumption. Saturate the element in warm water with detergent. Rinse thoroughly until it . NOTE! www.tanakapowerequipment.com 9 custsvc@tanaka-ism.com THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual Air filter The air filter must be cleaned from tank. Pull filter element out of operation. Wash the element...
Owner's Manual
Page 11
... from the exhaust port or muffler inlet every 100 hours of SAE J335-SEP90 and CSA CAN3-Z62. 1 -M77) www.tanakapowerequipment.com 10 custsvc@tanaka-ism.com If the spark plug is dirty, clean it to the muffler by : • An incorrect carburetor setting. • Wrong fuel mixture... using a resistor spark plug to improper cooling. Cylinder (Engine cooling) (Fig. 3-6, 6B) The engine is 0.6 mm (.024"). THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual Spark plug (Fig. 3-4) The spark plug condition is low on power, difficult to start or runs poorly at idling speed, always check...
... from the exhaust port or muffler inlet every 100 hours of SAE J335-SEP90 and CSA CAN3-Z62. 1 -M77) www.tanakapowerequipment.com 10 custsvc@tanaka-ism.com If the spark plug is dirty, clean it to the muffler by : • An incorrect carburetor setting. • Wrong fuel mixture... using a resistor spark plug to improper cooling. Cylinder (Engine cooling) (Fig. 3-6, 6B) The engine is 0.6 mm (.024"). THB-2500/THB-2510/TBL-4600/4610,TBL-505 Owner's Manual Spark plug (Fig. 3-4) The spark plug condition is low on power, difficult to start or runs poorly at idling speed, always check...